Everyone knows 2020 was arguably the most unusual year in anyone’s recollection. In such a time of global upheaval, how did the light aircraft industry fare?
This report took a bit more time as the effort to begin counting Part 103 ultralights altered our view of the FAA aircraft registration data. Most of you may prefer this simpler report, but the data hounds among readers can drill all the way down to the last aircraft on Tableau Public.
As always, my sincerest thanks goes to our premier datastician Steve Beste. His work is the primary resource for this report. While I deeply appreciated the work done for years by former data guy (and personal friend), Jan Fridrich, Steve’s career in databases gave him skills that few others possess. Since he’s also “one of us” — a trike owner and pilot — Steve understands what we hope to achieve better than data experts outside affordable aviation.
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Modernized Part 103 Ultralights; Here Is Aeroplanes Dar Solo UL and More
Excitement surrounding Part 103 Ultralights continues. Considering what a nightmare of a year the entire world has experienced, many find it incredible that 103s are not only surviving, but thriving.
We still have such models as the popular CGS Hawk and Aerolite 103 that are gusseted-tube structures with Dacron wings; this remains a great choice for light aircraft.
However, we are also getting some advanced configurations. Examples reported recently here are the Aeromarine LSA Merlin Lite, Sector’s Spark, and Top Rudder’s Solo.
In this article, I look at another entry after a reminder from an alert reader …one on which I had previously reported. This one has been around a few years but never established any U.S. presence. That could change as 103 types continue their growth.
Small Airplane Specialist
Aeroplanes DAR
Airplanes Dar is a small innovative company with a long history that started in the previous century… on June 24th, 1917.
Direct Fly Alto LSA — It’s Back with All its Sweet-Flying Qualities (Ghostbuster Optional)
Back when Light-Sport Aircraft were still youngsters in aviation (LSA are teenagers now), Ron Corbi imported the Direct Fly Alto 100. In those early days, competition was fierce and only a few of the nearly 100 manufacturers who entered the race were able to rise into the top 20 best-selling brands.
Then, life got more complicated for Ron and he chose to quietly bow out of representing Alto.
However, Czech Republic producer Direct Fly never stopped. Indeed, the company has supplied more than 80 aircraft to dealers in places as close as Europe and as distant as Australia.
Given the deluge of handsome LSA offered to Americans, Alto slipped off the radar for most Yankee pilots but not before Ron demonstrated the design’s worthy qualities. Check this video with Ron regarding a flight school using Alto 100.
As we prepare to start the third decade of the new millennia, learn more by visiting Alto North America.
Not Just Any Ultralight — Introducing Top Rudder’s Solo 103 and Ruckus
When I first reported about — and did videos about — Just Aircraft’s Part 103 entry back in 2017 and 2018, lots of readers got excited. Here was the company that astounded everyone with their thrilling SuperSTOL that can take and land on what seems little more than a postage stamp. With a background in Part 103 models from an earlier enterprise, Just seemed to be perfect to bring a new model to market …and let me remind you how active is the 103 industry.
Those who watched our video (viewed more than 350,000 times), saw my article, or viewed it themselves at Sun ‘n Fun 2018 knew the new Part 103 aircraft as the Just Solo. Now welcome new producer, Top Rudder. This change represents neither a sale nor divorce.
“Our 103 Solo is manufactured by Top Rudder Aircraft LLC, not Just Aircraft LLC,” explained associate Amy Minnich.
Whisper Quietly Sneaks into the USA — A Composite RV-like Speedster from South Africa
Priced between an RV-7 and RV-14, Whisper is clearly a very similar aircraft but sleekly built of all carbon fiber composites. This was bound to happen and some readers may be delighted. While the RV series is the most popular kit-built airplane ever, it can be a demanding build for some and Whisper offers some advantages in that regard.
This article goes outside our normal range but Whisper is represented by Deon Lombard of Aeropilot USA, seller of the L600 and importer of the FX1. Aeropilot USA will be moving to the newer L600 Eagle when ready; this is a spin-off from the L600 Legend with changes effected by an an engineer who departed Aeropilot. I will have more on Eagle when it is close to delivering — “soon,” Deon observed. Meanwhile…
Whisper Aircraft cut its teeth building motorgliders. If you’ve ever examined any motorglider up close, you’ll know designers obsess over tiny flaws in the finish, sealing every gap that might cost a millionth of a point in glide.
Year-End Holiday Festival at Sun ‘n Fun — What Did Visitors See?
On an overcast day with mild temperatures, my wife Randee and I hopped in an RV-12 and zipped from Daytona to Lakeland, Florida, home of the famous Sun ‘n Fun campus situated on the south side of the municipal airport. The occasion: Sun ‘n Fun’s Holiday Festival, a car and airplane show.
Like many of you, I’ve been having airshow withdrawal. Even with a wide-open attitude about traveling to these events, I have only made three shows this year: Copperstate at Buckeye, the Midwest LSA Expo, and this Sun ‘n Fun event. I gotta tell you it was again great to get out among the flyboys and flygirls for the day. We did not return on Saturday, which was a bright, sunny day but AviNation publisher Jacob Peed reported, “The crowd [size] was very impressive and much improved from Friday. The vendors I talked to were very happy!”
With its full name, Holiday Flying Festival and Car Show, Sun ‘n Fun marketing boss Greg Gibson said the event is the nonprofit’s first large-scale holiday show.
The New Part 103 List — Current Draft List Shows MORE Producers …Surprised?
UPDATED (again!) 12/11/20: Still refining the list. —DJ
A great many of you read the article about the new Part 103 List. Your enthusiasm plus lots of comments reflect the strong interest generated by these lightest, most-affordable, and fun-to-fly aircraft.
With input from readers and through more research, I have increased the draft list to the one you see below, now 53 producers strong! Honestly… I expect even more.
Many readers were surprised by the number of producers of these aircraft that too many pilots thought were dead and buried by Light-Sport Aircraft and FAA’s requirement that previous two-seat ultralight trainers had to leave paid flight instruction and become private aircraft.
As the list shows — and as my plan to attempt counting the number of aircraft built every year proves — Part 103 Ultralight Vehicles are indeed alive and thriving.
Keep Helping, Please!
If these aircraft interest you, please review the list and tell me of any additional producers I did not include.
Canada’s Chinook — Relocated to Texas and Upgraded; Now, “Made in the USA”
Then…
In the 1990s, a pair of Canadian aircraft dominated the light aviation market in America’s neighbor to the north. The two planes are known to many Americans: Beaver and Chinook.
Thanks to a rescue by second owner ASAP many years ago, both continued to be manufactured in Canada’s West.
Long-departed Birdman Enterprises did a fine job of originating the Chinook. When ASAP took over, Canadians and ultralight enthusiasts in many places celebrated ongoing support of this aircraft. Hundreds of Chinooks were built.
That is now rather distant history. Bringing Chinook not only into the present day but also into the USA is the Aeroplane Manufactory.
…and Now
For several years, ASAP sold the Chinook Plus 2, tagging the two-seater model with the “Plus” suffix after ASAP’s team improved and refined the aircraft following their acquisition.
In more modern times, after purchasing the Chinook design rights and inventory in 2013 (five semi loads’ worth!), Aeroplane Manufactory brought the north-of-the-border design way down south to the Houston, Texas area.
How To Account for Growing Part 103 Ultralight Sales? Here’s My Plan (But Please Help!)
Pilots around the world are aware of Part 103 Ultralights but many have a blurry view of the industry that produces these aircraft. Most are unaware how well this often-overlooked segment is doing in recent years, even during Covid 2020.
FAA refers to these lightweight flying machines as “ultralight vehicles,” a term that creative rulewriters adopted in the early 1980s to avoid heavy regulations typical for “aircraft.” This wording helped the young industry grow and develop. It worked so well the regulation has not been altered for decades.
Even ultralight enthusiasts in America and other countries may not be fully aware how popular ultralights have become in recent years. When Light-Sport Aircraft came on the scene in 2004 they knocked out the ultralight two-seater training fleet. Many believe ultralights never recovered.
How wrong they were, yet who can blame them because no one truly knows how many ultralights are being built and sold these days.
Weighing and Flying Aeromarine-LSA’s Part 103 Merlin Lite — Does It Make Weight?
The most popular article of this crazy year — when people have been visiting in record numbers — was about Aeromarine-LSA‘s Merlin Lite. Tens of thousands of you devoured this article within days of it being posted.
The word sensational is vastly overused in modern American society but in this case the word fits the intense interest in Merlin Lite. For the back story, see the article in this link.
Despite obvious enthusiasm for this new Part 103 entry, many of you were skeptical. No wonder. An all-metal, fully enclosed aircraft does not closely resemble many of the other Part 103 aircraft that are selling briskly over the last few years. If you were among the doubters this post — and the video below — may serve to allay one of your concerns.
Weighing Merlin Lite
Developer Chip Erwin came to 2020’s Midwest LSA Expo prepared to tackle the hesitation in pilot’s acceptance of Merlin Lite as a legitimate Part 103.
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