Two days ago, Aero-News Network was first to break a news story (“Stupid Fed Trix”) about FAA blocking Pipistrel from the ability to get Airworthiness Certificates for aircraft awaiting customer delivery. The problem was not a new model FAA had never seen. It was for models already in the country and flying with typical LSA approval. The problem? FAA didn’t seem sure where those LSA were made and in the arcane world of federal government approval, a LSA cannot be built in a country where FAA does not have an understanding with local aviation authorities called the Bilateral Safety Agreement (BSA). Bored yet?
*** Maybe… but if you were one of the customers who paid for an aircraft that you could not fly, you wouldn’t be bored. You’d be mighty unhappy. You paid for it. The aircraft has no problems except for the BSA issue (which cannot make an existing aircraft any safer).
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Financing The Long Haul
This has been a tough semi-decade for people in the Light Sport industry with big ideas. And for people everywhere with this kind of thinking: ”Hey, let’s throw a few million bucks at this mega-concept and see if it changes the world!” *** Cessna’s Skycatcher endured a couple non-recoverable spins and parachute deployments in its intensive test program en route to earning SLSA certification. The process delayed deliveries by a couple years and no doubt the setbacks cost the aviation giant an uncomfortable percentage of its initial 1,000 pre-orders (Cessna has never divulged just how many orders it lost). *** Not long after the LSA category was made official in 2004, Icon Aircraft writ its name in stars across the promotional universe with one after another high-profile, flashy presentations at major air shows. Its beautiful, all-composite A5 amphibian also garnered a lot of pre-order support from a new customer base dazzled by the A5’s heavily-pitched fun-in-sun, jet-ski-like utility and ease of operation.
Discussion: LSA – Primary Category – Part 23
Since AirVenture 2012, I’ve been part of several discussions about the way — and reasons why — aircraft become certified. Sound boring? Yes and no. One way this might get your interest is to consider if Icon could join Cessna in going Primary Category instead of LSA. Disclaimer: I have no info about any such decision from Icon; this is merely a discussion. Perhaps even more to the point is the price of airplanes based on their certification cost.
*** COST Some informed estimates from knowledgeable persons suggests the cost of taking a fully designed, tested, and otherwise ready LSA through the full process of ASTM approval including the manufacturing process may be the cost of one airplane at retail. In other words, it might cost $125-150,000 to “certificate” a new LSA, after all design work and testing has been done. A weight shift trike might cost $80,000 as ASTM standards are somewhat simpler for those aircraft types.
Birds of a Composite Feather…
Top General Aviation manufacturer *** Cirrus Aircraft, which makes the Cirrus line of four-seat, all-composite aircraft, just announced it’s partnering with another composite company, one that’s had its share of delays in getting to market: Icon Aircraft. *** The Icon A5, a sleek, highly-promoted amphibian SLSA, has gathered several hundred orders although the company, formed in 2005, is still in development testing. Its latest production estimate is another year off. *** Cirrus said it expects to add up to 60 jobs at its Grand Forks, N.D., plant as it manufactures a large portion of the A5. *** ICON says it sought the partnership with Cirrus “because of its reputation for quality composite airframes in its SR-20 and SR-22 planes.” *** For its part, Cirrus, which originally planned to rebadge and market a sleek, European-built SLSA of its own back in the beginning of the Light Sport era (2004), says the partnership will give it a horse in the new category.
Cirrus Returning to LSA? Well, Yes… for Icon
Icon Aircraft and Cirrus Aircraft announced a deal for the general aviation composite aircraft producer to build parts of the Icon A5 and the news introduced dates for the A5 to come to market.
*** Several years ago I traveled to Cirrus’ Duluth, Minnesota plant in the company of the Icon top leaders, including CEO Kirk Hawkins. In those days, Cirrus was seeking info to make decisions about their since-dropped LSA project called the SRS (photo). The Icon fellows were obviously impressed and the trip subsequently paid off.
*** “Cirrus has a global reputation for producing truly outstanding composite aircraft structures,” said Hawkins. “Their extensive experience, specifically in composite sandwich-production techniques, makes them an ideal production partner for Icon.” Cirrus has built more than 4,000 of its SR models. Returning the admiration, Cirrus CEO Dale Klapmeier said, “The Icon A5 is certainly the most innovative LSA on the market.” He added, “We believe that Light-Sport Aircraft and Sport Pilots are critically important to the growth and future of aviation.”
*** Like most airframe makers these days, Cirrus may not be using all its capacity.
Flynano Makes First Flight!
This is pretty cool, I have to say: a flying…what, waterbike? Winged pontoon? Powered box kite? Here’s the home page for *** Flynano: and doesn’t this supremely giddy pilot in the illustration remind you of U2′s Bono? Hmmm…backer? Person of Interest? Is Lindsay Lohan going to buy one? Stay tuned… *** A year ago, I wrote about these enterprising and clever folks behind the Flynano project. They made a (cue: drum roll) big splash at Europe’s 2011 Aero show when they introduced the mockup. Frankly, I confess to a tad of private skepticism: it looked like a long shot to ever fly, let alone actually come to market. That’s why I try to curb my public expressions of criticism: it’s so easy to be proven wrong. *** I was concerned that although the boxwing concept — a joined upper/lower wing, tailless design — has been proven, (and even marketed in Europe as the Sunny Boxwing, see video at bottom), the Flynano could easily have been just another blue-sky, briefly-ballyhooed project, like so many that have come down the pike (do the name Moeller Aircar ring a familiar note?) *** Yet how cool indeed ‘twould be if this easy-fly skimmer-bug of a recreational aircraft that only operates from the water could actually fly?
Catching up with Renegade and the Lycoming 233
I’ve been a (budget) international jet setter the last couple months so figured it was time to update through an e-chat with *** Chris “Doc” Bailey, who’s heading up a hydra-like push at Renegade Light Sport to get the Lycoming IO-233-LSA engine in as many birds as possible. *** I’ve talked before about the many-pronged attack Doc and crew have been making to test and distribute the new 233 powerplant. A lot of folks who have always flown “conventional” aircraft engines and haven’t been won over by Rotax’s 2000 TBO and excellent safety record have been following Doc’s development work closely. *** As you can see, the Renegade Falcon, which also mounts the Lyc 233, is a real dazzler of an SLSA. It’s in production, a few have been delivered with more on the books, and recently Doc’s been outfitting the FK12 Comet biplane with the AE (aerobatic) version of the 233 powerplant (see my story on the nifty bipe with Rotax power in this issue of Plane & Pilot) .
Is “Spin Resistance” a Big Deal? Well, Yes!
On Memorial Day I had a chance to visit Icon Aircraft and spend some time with CEO Kirk Hawkins. We met seven years ago — just after the SP/LSA rule was released — near the beginning of his ambitions to create an entirely clean-sheet LSA amphibian.
*** Recently, Icon released the video appearing below to tout their spin resistant airframe (or SRA). Aviation and mainstream media jumped on this story and you may see other reports. I reported work toward this earlier and it’s been some time coming. Why the wait? From my first-hand experience with Cirrus Design and the development of their SR20, I have a bit of inside knowledge on this subject.
*** Cirrus also tried to grab the golden ring of SRA, as did their then-close competitor Columbia Aircraft (the two companies won their Part 23 Type Certificate within days of one another). Neither succeeded.
LSA Highlights from Sun ‘n Fun 2012
Whew! It’s over. Man, Sun ‘n Fun can be the busiest six days of one’s life… well, at least until the next one. In this survey article, I want to skim the very top of what I found interesting at the recently concluded show. Each highlight will get fuller coverage. Before starting, though, I owe a couple shout-outs. *** A huge, enormous thanks to Jim Lawrence who kept you up on a daily basis. Accomplishing that means long days shooting photos, interviewing personalities, and working into the night in a motel room with a crappy Internet connection. It may look easy and fun but only half that assessment is true (hint: it ain’t easy). *** Secondly, another thanks-a-million to UltralightNews, my video collaborator. I have the easy job; they will put in an enormous number of hours to edit and finish more than two dozen new videos that I’ll post here as each is done.
Icon Back on the Radar Screen
The splash heard ’round the LSA world continues to send out ripples, though it’s been years now since startup LSA maker Icon Aircraft first announced, with considerable marketing fanfare, its amphibious light sport amphibious project, the A5. *** Now comes word today from the company that’s it’s just completed a “demanding regimen of spin-resistance test flights. This milestone will make the A5 the first production aircraft in history to be designed to and completely comply with the Federal Aviation Administration’s full-envelope Part 23 spin-resistance standards developed from NASA’s work on the topic.” *** The lengthy release (a PDF file) goes on to enumerate the general cost in lives and hardware to civilian flying from stall/spin accidents, and cites its intentions to “design the A5 to the more difficult to achieve but safer standard of ‘spin resistant,’” as opposed to spin recoverable. *** Icon also conformed its testing regimen to the FAA Part 23 standard for certified aircraft.
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