At the season ending DeLand Showcase show, Flight Design was ably represented by John Hurst. We interviewed this longtime LSA veteran; watch for that as editing is completed. What we did not get was an update from the company, as we did with several other vendors (see earlier reports). Flight Design USA president Tom Peghiny since reported that his import enterprise enjoyed a reasonably good year in 2018 with a few weeks remaining. Indeed, he communicated while flying a new CTLS up to Canada for delivery under their Advanced Ultralight program*. New unit volume is lower than the early gold-rush days of Light-Sport Aircraft (2005-2007) — the same as for other companies — but new sales are returning for Flight Design; in addition, their service, factory parts. and used business bolsters the longtime U.S. operation. Longtime market leader Flight Design took something of a breather in 2016 and 2017 as the German company reorganized under new leadership (article).
Flight Design USA
Website: http://www.flightdesignusa.com/
Email: fstar@rcn.com
Phone: (860) 963-7272
South Woodstock, CT 06267 - USARotorvox C2A Gyroplane Lands in USA; Will Debut at Sun ‘n Fun 2018
What Sets Apart Rotorvox?
Structurally, the C2A is largely carbon-fiber monocoque construction. This is notably different than the majority of smooth-looking gyroplanes. Most are steel structure with a composite pod. Rotorvox's fuselage is also engineered to provide a protective cell for the occupants. A few other side-by-side seating gyroplanes are on the market, including Cavalon from AutoGyro, the far and away market leader. Rotorvox's version employs the carbon structure to provide such seating, which means it can double as a very inexpensive air ambulance. Entry is also different with a forward-hinged, three-piece canopy. Above the occupants, you see a faired pylon that supports a two-blade aluminium rotor pushed by a Rotax 914 turbocharged engine swinging a three-blade prop. As with nearly all modern gyroplanes, Rotorvox's rotor offers hydraulic pre-rotation before takeoff. Another big departure from most gyroplanes are flat-sided tail booms separated from the fuselage on lateral structures. Each boom supports a tapered fin and rudder with ventral fins. C2A has a short-legged, wide track tricycle undercarriage that should aid ground stability. The main gear uses trailing link main gear with elastomer shock absorption. Rotorvox reports two prototypes were flown during five years of development before C2A deliveries began in October 2014.Specifications
- Seating — Side by side
- Length — 18 feet fuselage; rotors 27.5 feet)
- Width — 7.24 feet
- Height — 9.3 feet
- Gross weight — 1,235 pounds
- Fuel capacity — 24 gallons
- Powerplant — Rotax 914 turbo 115 horsepower (limited duration) / 100 horsepower continuous
- Main rotor diameter — 27.5 feet, two aluminium blades with NACA 8H12 airfoil
- Propeller: 3-blade, 69 inch diameter
- Cruise speed: 90 mph / 78 knots
- Never-exceed speed: 102 mph / 89 knots
- Range: 375 statute miles / 324 nautical miles
- Endurance maximum — 6 hours
Besides LSA seaplanes, one area of furious development (and sales) is gyroplanes, the term modern industry prefers to “gyrocopter,” which was actually a branded name used since the days of Igor Benson. A new player, arriving on the scene about five years ago, is Rotorvox. Americans have not seen this aircraft but will soon get an opportunity at Sun ‘n Fun 2018 at Booth #30 in Paradise City. Demonstration flights will occur throughout the week. What Sets Apart Rotorvox? Structurally, the C2A is largely carbon-fiber monocoque construction. This is notably different than the majority of smooth-looking gyroplanes. Most are steel structure with a composite pod. Rotorvox’s fuselage is also engineered to provide a protective cell for the occupants. A few other side-by-side seating gyroplanes are on the market, including Cavalon from AutoGyro, the far and away market leader. Rotorvox’s version employs the carbon structure to provide such seating, which means it can double as a very inexpensive air ambulance.
CTLS Flying High in Asia-Pacific as AeroJones Gains Full Approval
Full Approval Granted
In February 2018, the Civil Aeronautic Administration of China (CAAC) completed a successful audit of the manufacturing facility of AeroJones' Xiamen, China factory. Following the acceptance and with the blessing of Flight Design, the company can independently manufacture CTLS aircraft and sell them throughout China and other countries in the region. “We are very honored and pleased to complete the CAAC audit successfully,” observed Hsieh Chi-Tai — known to many people simply as "Tai." He is the vice president of AeroJones and the approval will lead to being granted a Production Certificate. Previous approvals by Chinese aviation authorities had secured a Chinese Type Design Approval (TDA). Now the package of government certification is complete. CAAC authorities visited AeroJones Aviation in Xiamen in November 2017 and twice in January 2018 before finishing the audit in February. “By proving our company to China’s highest civil aviation authority, we open a new door of opportunity for AeroJones Aviation and for the country of China,” noted Tai. In addition to China, AeroJones Aviation is able to ship fully manufactured aircraft to other Asia-Pacific countries that accept ASTM standards for approvals, including Australia, New Zealand, Indonesia, Malaysia, Philippines, Japan, Korea, Thailand, plus additional countries in the region. The German developer — since renamed Flight Design general aviation — will supply all other nations as AeroJones Aviation serves the Asia-Pacific market. In the United States, the German producer has been represented by Flight Design USA since the beginning.Growth Market
Many aviation experts believe China will be a nation of rapid growth with plans from the central government in China to build thousands of airports during the next few years. “We are proud and pleased that our management, engineering, and manufacturing team performed well during the February audit of our production facility,” said Jack Lin, Production Vice President of the operation. “We have been working very hard for three years to insure we can produce the highest quality aircraft.” The Xiamen, China base of AeroJones Aviation Technology Co., Ltd. includes a new manufacturing facility equipped with all the appropriate fixtures, tooling, and highly-trained workers (photo). The majority of components for the CTLS aircraft can be built on the Xiamen premises. In addition to the manufacturing operation in Xiamen, China, AeroJones also operates an engineering bureau in Wildau, Germany and an active flight school in Pingtong, Taiwan. The company hopes to replicate its flight school concept in many cities of China as the airport construction projects leads to activity in those locations. I toured the flight school facilities in Taiwan and took a flight in an AeroJones-built CTLS. The school and aircraft reflect a high level of quality and attention to detail. “We believe we have all the elements in place so we can assist China’s growth in civil, sport, and recreational aviation,” said Tai. “We have demonstrated the capability to produce high quality Light-Sport Aircraft and to sell them in our region.” Congratulations AeroJones. The company is one of a very few LSA builders to win full approval from Chinese CAA authorities.For most years of Light-Sport Aircraft one aircraft model convincingly lead the parade. That aircraft is broadly identified as the CT-series: CT2K, CTSW, CTLS, and CTLSi. Until CubCrafters caught up and passed Flight Design while the company took a breather to reorganize, the CT-series was the best selling Light-Sport Aircraft in America. The aircraft also sold well in many other countries, concentrated in European nations; close to 2,000 are flying. One part of the world needed a different approach: Asia-Pacific, including countries such as China, Australia, New Zealand and others. For this region, CT representation needed a fresh face attuned to the local culture. In a deal started a few years ago, a Taiwan-owned / China-based company named AeroJones Aviation Technology Co., Ltd., negotiated a manufacturing license agreement with Flight Design, the German company that created the CT-series. Money changed hands, training started, and eventually AeroJones fired up their production engine.
Light-Sport Aircraft Leader, Flight Design, Is Back on the Show Circuit
In Their Own Words
FD-USA's Tom Peghiny helped to clarify the situation, saying, "Flight Design was acquired in July 2017 by LiftAir of Eisenach Germany. Mr. Sven Lindig, the owner of LiftAir owns and has founded a number of successful businesses in the Central and Southern areas of Germany. LiftAir now owns the Flight Design EASA Design Organization, the Flight Design aircraft production facility in Kherson Ukraine, and the design rights for all products produced by the company. "Production of aircraft and parts which was maintained at a low rate for the last year and a half are now up to four aircraft a month and a healthy backlog of aircraft orders is building for 2018," Tom said at the late 2017 DeLand show.Two years ago, Flight Design was the number one producer of Light-Sport Aircraft in the USA backed by strong sales in other countries. The company’s CT series lead our rankings since the very beginning of LSA. In 2016, Flight Design was passed by CubCrafters when the Germany company’s production line stalled during a government-mandated reorganization. By late 2017 at the DeLand show and upcoming at 2018’s first airshow in Sebring, Florida, the company displays products, answers questions, takes new orders, talks to current and possible dealers …in other words acts like a company fully back in the game. Through all this, Flight Design USA — the Germany manufacturer’s close associate and U.S. importer — was a steady hand on the tiller, keeping customers satisfied throughout North America. It’s good to see them return with vigor and our video below lets them tell their own story.
Vessel’s KLA-100 Wins Approval from South Korean Aviation Authorities
In December 2017, South Korea’s Vessel Co. won what was described as “safety certification” from the Transport Ministry for their new two-seat light aircraft called KLA-100. After gaining this approval, the company reported plans to start mass producing the light recreational aircraft. Vessel’s side-by-side aircraft claims a maximum cruise speed of 245 kilometers per hour (133 knots; 10% faster than allowed by FAA in the U.S.) and a range of 1,400 kilometers (875 miles) over six hours with full fuel of 34 gallons. KLA-100 is a modern design featuring majority carbon construction. As CTLS developer Flight Design was hired to help design the new aircraft, some readers may see similarities to the high wing model the Germany company produces. Working with Flight Design, Vessel spent four years to develop the light aircraft. Pilots have carried out test flights over the last seven months and at the end of the year just concluded, their prototype was cleared for production.
Flying for You … Video Pilot Reports
Gone Flying!
Once aloft, I try to go through a uniform regimen of evaluations. The routine can vary by aircraft, for example, flying the Pipistrel motorglider had to involve shutting down the engine and feathering the prop. You don’t, in fact are not allowed, to do the latter on most LSA. Even entering the aircraft varies if it is a high or low wing. Performance and stability checks include — but, as lawyers love to write, “may not be not limited to” — handling qualities, high speed flight, slow flight (both while checking various engine parameters such as temperatures and fuel burn), slow flight, steep turns, and a thorough group of stalls: approach and departure stalls as well as accelerated, or turning, stalls. I fly on whichever side of the aircraft the representative pilot does not wish to fly. As a former flight instructor I am comfortable in either seat. Before or after I do my routine, I generally ask the rep’ pilot to show me anything he or she would perform in a purchase demonstration flight. Once in a while this gets especially interesting. As with the videos interviews I conduct — which often result not just in a video but also a post (or even a print magazine article) — I try to ask the questions you would ask if you had the opportunity that I have. Hey! As stated at the outset, I agree I have a pretty cool job. Thanks SO much for reading posts and articles, for watching videos, and generally for supporting this work. If you really want to help, please consider membership but I’ll end the pitch and repeat my gratitude for clicking or tapping your way to this website.HAPPY FLYING!
Sometimes I am told I have the best job in the world. Hmm, could be. My work entails some of those things no one truly loves, like paying bills, but it also involves flying airplanes for review. That part is indeed quite a pleasure. In this post, I want to tell you what I flew at the DeLand Showcase 2017 plus a little about how we do these VPRs or Video Pilot Reports. For many years, I wrote such things for print. That still happens but most of my reporting now goes online and my more detailed pilot reports have significantly — though not exclusively — gone to video …hence “VPR.” At DeLand 2017, I went aloft six times, five to evaluate aircraft and once on a photo (and video) mission. Video reporting consumes much more time than an interview, 30 minutes or more simply to attach some or all of our eight Garmin VIRB cameras inside and outside the subject aircraft.
Rotax iS Lane-Light Problems? HDX to the Rescue!
When Rotax moved their 912 iS Sport project from engineering to production, the big Austrian engine manufacturer elevated their already-immensely-popular 9-series engines to a higher level. Beside fuel injection, the company added electronic engine controls more advanced than any other in their inventory. If you’ve flown with the iS Sport as I have you know it has terrific performance — torque was increased through an enlarged airbox along with other minor refinements — plus it gives even better fuel consumption. When flying with Aerosports‘ Jeremy Knoll at DeLand 2017, I heard that his trip from Wisconsin to Florida in the TAF Sling yielded fuel consumption rates of 2.7 gallons per hour at cruise. Man! That is some fuel efficient flying and that is part of what Rotax achieved with their iS model. They will use that technology plus more on their coming 135-horsepower 915 iS due on the market next year.
DeLand is Approaching… Video Deluge Brings Attention to Exhibitors You Will See
Mark Your Calendar… Videos: November 1st — Show: 2nd-3rd-4th
According to a local newspaper, "More than 6,000 people are expected on the DeLand Municipal Airport Thursday, November 2 through Saturday, the 4th, to inspect more than 100 aircraft." The reporter went on to say that DeLand expects to "top the 1,000 flight operations recorded last year." Hours all three days are 9 AM to 5 PM. General admission for adults costs $20 each day, or $40 for a three-day pass. Lower prices are available for youth aged 11-17 and kids under 10 get in free. The entrance and free parking for DeLand Showcase are off Industrial Way on the northwest side of the airport. Here's the posting schedule for the gusher of videos you can watch. All these aircraft are expected at DeLand.- Nov. 1, 2017 5 a.m. Tecnam Astore — Tecnam's low wing update that celebrated the 65th anniversary of this leading Light-Sport Aircraft producer from Italy. Tecnam is likely the world's leading producer of these aircraft and Astore is one of their newest. https://youtu.be/oTaWXgnZHUs
- Nov. 1, 2017 6 a.m. Zenith Aircraft — The 25-year-old kit company's CH 750 Cruzer is the speedier version of their ever-popular CH-701 and CH-750 models sometimes referred to as the Sky Jeep. It may not be shapeliest light aircraft but it can get out of the shortest airstrips. https://youtu.be/ioPY_PnMbMw
- Nov. 1, 2017 7 a.m. Aeroprakt A22 — From Ukraine comes one of the great bargains in light aviation with prices well below $100,000. The aircraft is also obvious for its major use of clear panels that assure wonderful visibility. Take the yoke and see for yourself. https://youtu.be/3qhbxWFdCFA
- Nov. 1, 2017 8 a.m. Aerotrek A220 A240 — The steady-Eddie of the LSA segment may be Aerotrek run by the ever-affable Rob Rollison. Through up years and down, Rob sells Aerotrek tricycles or taildraggers on a sane, predictable schedule that buyers appear to prefer. https://youtu.be/7ISH7ZqM4-Y
- Nov. 1, 2017 9 a.m. AutoGyro USA — One class of aircraft buys more Rotax 9-series engine than any other and by a good margin. That class is gyroplanes and AutoGyro is the largest producer. Now, Andy Wall is bringing the brand to America with a fresh, new look. https://youtu.be/2EUgcO5e5jg
- Nov. 1, 2017 10 a.m. Beringer Wheels and Brakes — Everyone likes get up and go but at the end of a flight you have to get down and stop. Beringer has leading expertise in abundance and offers beautiful, versatile systems to help you roll and brake smoothly. https://youtu.be/E7nVrcl2kz8
- Nov. 1, 2017 11 a.m. Ekolot Topaz — If Topaz has not caught your eye yet, you are in for a visual treat. Ekolot's smooth composite Topaz is as nicely appointed as they come and flies pleasantly to boot. Here's one that deserves your attention. https://youtu.be/c5tzmyiUgDE
- Nov. 1, 2017 12 p.m. Evektor Harmony — Harmony follows Evektor's SportStar, which will always enjoy the distinction as the very first Light-Sport Aircraft to win FAA acceptance. Harmony takes the highly evolved SportStar to a whole new altitude as one of the sector's best engineered aircraft. https://youtu.be/WtptDzfjx5o
- Nov. 1, 2017 1 p.m. Flight Design CTLS — For nearly every year Light-Sport Aircraft have been for sale, Flight Design's CT-series has lead the sales rankings and for good reason. It's fast, roomy, clean and smooth, and superbly equipped. At DeLand 2017, come meet the new group managing this venerable brand. https://youtu.be/wPpd6nuZ7YE
- Nov. 1, 2017 2 p.m. Groppo Trail — A lot of handsome airplanes originate in Italy, known for its stylish invention. Groppo's Trail is more the rough-and-ready version able to take on less improved airstrips. Now it's available in tricycle gear or taildragger form. https://youtu.be/6qZKtIkF0vQ
- Nov. 1, 2017 3 p.m. Just Aircraft SuperSTOL — Just Aircraft was already well known for their popular Highlander but when designer Troy Woodland sharply upped the ante with SuperSTOL, eyes at airshows everywhere turned to watch this outstanding performer. Seeing is believing. https://youtu.be/bQFoznvOO_k
- Nov. 1, 2017 4 p.m. KitFox Light Sport Aircraft — One the industry's most familiar shapes is that of Kitfox, whose several models bear the original appearance even as the current company continues to refine and improve their models. Their airshow models are always superlatively finished. https://youtu.be/Gs2FUw0UsAg
- Nov. 1, 2017 5 p.m. SuperPetrel LS — This is one you tend not to forget as it is a very rare biplane seaplane. While it may have a unique look, it works as well on water as any light seaplane model I have flown. The Brazilian company has a base in Florida, not far from DeLand. https://youtu.be/Si2hkU_CwE8
- Nov. 1, 2017 6 p.m. Pipistrel Alpha — This Slovenian company is known for their smooth, slender (and long) winged models made entirely of composite structures. Alpha is their most affordable model and you should look it over carefully. https://youtu.be/litphoYQLOc
- Nov. 1, 2017 7 p.m. Powrachute Powered Parachute — Powered parachutes offer one of the best viewing platforms in all of light aviation. They are also easy to fly and have the lowest hourly requirement to get a Sport Pilot license. Powrachute is the biggest supplier and their models warrant careful examination. https://youtu.be/Rg42_i3EcEU
- Nov. 1, 2017 8 p.m. Progressive Aerodyne SeaRey — We enjoy several great LSA seaplanes but only one boasts a long track record with a large fleet and that is Searey. Made in kit form only for years, you can now buy one ready-to-fly. Searey is made near DeLand in Tavares, Florida ...right on a lake, of course. https://youtu.be/7O7t1nJGPxo
- Nov. 1, 2017 9 p.m. REV Part 103 Legal Ultralight Trike — Among trikes available, the most deluxe and finished model is Revo from Evolution Trikes. However, this Florida company also made the fabulous Part 103 Rev for those on a budget or just look for solo fun in a well-made trike. https://youtu.be/oMK8myarZ94
- Nov. 1, 2017 10 p.m. RV-12 light sport — From the world's largest producer of kit aircraft, Van's Aircraft can now offer a fully built Special LSA RV-12 version through a collaboration with longtime kit-building partner, Synergy Air. Most RV-12s have been sold as kits, at which Van's is deeply experienced. https://youtu.be/PwX8FbTWdNc
- Nov. 1, 2017 11 p.m. Sling Light Sport Aircraft — The Airplane Factory-USA represents the Sling models, including the two seat LSA model and a four seat Sling 4 model that is built as a kit. Both fly wonderfully and have proven themselves uniquely by flying around the world, multiple times. https://youtu.be/3W0xzh0F7yo
- Nov. 1, 2017 12 p.m. SportCruiser — Known to the general aviation crowd as the PiperSport (thanks to a brand they know well), SportCruiser was before and has been since Piper's involvement a good seller under its original name. https://youtu.be/QcjW_X2v9Y0
Live! Soon! Go!
Catch all these videos anywhere you like, but even better, make plans now to attend DeLand Showcase 2017. The weather has cooled from summer heat but it should still be in the high '70s, low '80s so it should be a great time to look at airplanes and other gear. As you enjoy all these free videos, I encourage you to visit Videoman Dave's YouTube channel and click here to support the work. You can see most of these videos featuring Dan Johnson right here.My video partner must be working around the clock as he prepared a blizzard of videos for release starting November 1st. As you see in the list below, 20 videos will soon be available. I hope you’ll enjoy them. Besides giving you info on various aircraft to see at the event, we hope to encourage you to attend DeLand #2. Videos are great and in them we try to ask the questions you would ask and to show you things you’d look for if you attended. Good as videos are, nothing substitutes for you being present to ask and look yourself. I hope you can. Videoman Dave and I will be on-site all three days of the event. We will likely be a blur in motion dashing from one fetching aircraft vendor to another to gather more article material and video interviews. We also hope to record more Video Pilot Reports, as we did last year.
DeLand Showcase #2 Coming in Early November… What to See
What Airplanes to See
I won't try to predict all you might get to see, but here are three aircraft of particular interest, each in its own way. Seamax LSA Seaplane — We welcome back to the LSA space Brazil's Seamax M-22, now with folding wings. After emerging from under a takeover cloud Seamax is roaring back in business, complete with a new U.S. base of operations. The company "will be displaying and delivering our aircraft Serial Number 149 at this year's DeLand Showcase." They added, "Our Brazilian team, including Seamax designer Miguel Rosário will be ready to answer your questions." Launching their U.S. presence, "Seamax will be delivering the M-22 regularly, landing our first M-22 at DeLand [and] ready to accept orders as our production in Brazil is ramping up." Shortly after the new year starts, Seamax will start final assembly operations in Daytona Beach, Florida. "We will ship the Seamax, manufactured in Brazil, to be assembled in the USA." Factory-trained staff will add engine, prop, and avionics at their facilities at Daytona Beach, on the campus of Embry Riddle Aero U. "Our new building, located in São João da Boa Vista’s airport in São Paulo, is allowing us to ramp up production fast so we can satisfy our future customers soon," finished the company statement. Flight Design USA — One of the most successful U.S. importers is a Connecticut-based company, run by one of the most respected names in Light-Sport aviation, Tom Peghiny. If you feel you haven't heard enough about them and him lately, that's because Flight Design, the German company has been through a top-to-bottom reorganization. Now, they're back and you can see them at DeLand! We saw AeroJones representing the company at DeLand #1 (2016) and that Taiwan enterprise continues strongly as it enlarges CTLS production to serve customer sales in many countries, including China. I'll have more about AeroJones early in the new year. Flight Design USA is the name that kept the CTLS and CT-series atop the market share chart for a dozen years, before bowing to CubCrafters in 2016 while undergoing the German court-ordered reoranization. If you've been waiting to get the latest news about this important brand, come speak to Tom and new Flight Design director, Lars Jörges at DeLand. Aeropilot L600 and New FX1 — I've been telling you about L600, a scale-model representation of Cessna's popular Cessna 182 Skylane …only at a fraction (something like one-eighth!) of the cost. You can see L600 at DeLand but you can also hear what U.S. importer Deon Lombard has to say about a new entry headed America's way. Deon recently visited Italy with another pilot to examine and fly the FX1 and reportedly came away excited and impressed. I've written about this handsome Italian aircraft, a follow-on to their 1990s era JetFox97. I recently spoke with Designer Alfredo Di Cesare by phone and I am more than a bit intrigued to see and fly this latest iteration of a proven design. Aeropilot USA will not yet have an FX1 on display in DeLand. Alfredo said he is finalizing work to comply to the ASTM standards that allow FAA acceptance. He's already earned German "ultralight" approval, a good preparation for showing compliance with ASTM. Last year, DeLand had a full roster of airplanes both new and familiar. The event, organized by Jana aided by (husband) Gary Filip with oversight from airport manager John Eiff, put on a superb first-year event. I expect DeLand #2 to be even better. I'll be present every day shooting new YouTube videos with Videoman Dave and capturing article material. I hope to see you in Florida …soon!Given a successful Midwest LSA Expo, you could say the “LSA show season” is underway. This is proven by the upcoming DeLand show — the second annual event — followed by the 14th Sebring LSA Expo. Even before DeLand, for those in western U.S. states, is Copperstate (which is not a pure play LSA event but does have a good representation of them). Why go to DeLand over November 2-3-4 of this year? Several reasons come to mind. First, Showcase executive Jana Filip — who earned her stripes managing Sebring for several years — said exhibitor sign-up has been strong, meaning you can see many great light aircraft …more on that below. Second, weather in early November in Florida should be marvelous, even as the northern states head toward winter. Third, DeLand is one of those aviation-sports airports featuring one of the world’s most active sky diving operations.
Secret Success of Light-Sport Aircraft
- LSA sold an estimated 3,000 aircraft in 2015 where in the same year worldwide deliveries of single engine piston certified aircraft numbered 969 units. Also, see the final chart in the above linked article.
- More than 66,000 LSA or LSA-like* aircraft are flying around the globe. Most of these have been sold in the last 15-20 years, a delivery pace far faster than all GA-SEPs. I expect this trend to continue.
* "LSA-like" is a term describing aircraft that very much resemble America's LSA but may not be called that because each country has its own definitions.
A good friend in aviation journalism and Editor-in-Chief of Plane & Pilot magazine is Robert Goyer. We’ve known each long enough to have stood around years ago at South Lakeland Airpark waiting to fly this or that new ultralight. In his Going Direct column earlier this month, Robert wrote an editorial about FAA’s Part 23 rewrite project. Using an LSA viewpoint, I wanted to add some commentary to his observations. My goal here is twofold: (1) Show how success with LSA led to good things for other aircraft sectors, and (2) Show how LSA continue to significantly outpace sales of Type Certified Single Engine Piston aircraft. Robert wrote, “The FAA announced earlier this week that the Part 23 Rewrite has taken effect. This means that the rule, which gives manufacturers leeway to employ what are known as consensus standards to meet airworthiness standards instead of the FAA’s prescriptive rules.
Update: Flight Design and its Popular CTLS Light-Sport Aircraft
That Was Then
Flight Design, the German company that makes the CTLS, has been through the wringer in recent years with a series of reversals no one could have anticipated. After struggling through a combination of events — global economic slowdown; Russian saber rattling in Ukraine, where its main plant is located; and development projects consuming too many resources — Flight Design was forced into insolvency in 2016. Since then it has been operated at a low level of activity by a government-mandated receiver company, but the company was able to maintain the design's Special LSA acceptance in addition to supplying a few planes plus spare parts. All the while, Flight Design principals were looking for new options for manufacturing the CT and obtaining financing for its production. The reasons above made it hard for the company to obtain the necessary funding to purchase the company’s assets, according to Peghiny. Therefore, a recent offer to purchase all the assets by Lift Holding, a German investment group, comes as welcome news for Flight Design.This is Now
Tom explained, "The new company will be known as Flight Design General Aviation, GmbH. After concluding the sale of all major company assets to the Lift Holding investment group, Flight Design General Aviation will be based at a new and modern facility (photo) near the historic town of Eisenach in the Thuringia region of Germany.
“We have been working with the Lift folks for a year planning the comeback for the Flight Design brand and we are very excited about the developments for the future," Tom expressed. "Parts supply and support will improve and this also allows Flight Design to keep the engineering team intact. These people have a deep product knowledge plus it assures the quality management and operational safety monitoring will stay the same."Lift is also the owner of the Rotorvox gyrocopter line. "Lift Holding will combine the technical expertise of Flight Design with their other aviation assets (Rotorvox) as part of Lift Air, GmbH. Both companies will be headquartered at the Kindel Airport (EDGE) near Eisenach." Lift Holding will assume all the assets of the former company and plans to produce the CT lineup.
The Flight Design European Design Organization — approved by regulatory agency, EASA — and the production site in Kherson, Ukraine as well as the design rights for all Flight Design products including the CT series are now secured with the German company’s investment. Flight Design General Aviation (FDGA) will increase its spare parts inventory and product support. The new company will continue to produce assemblies in Ukraine, with licensed operator AeroJones Aviation also producing CT-series aircraft in China. "We are delighted to be able to take over all of Flight Design's assets and are confident we will go forward as a world leader in the development and construction of light aircraft," said Sven Lindig, Managing Director of the Lindig Group. FDGA has aircraft operating in 48 countries around the globe. The company will soon employ 20 employees in Germany — mostly highly qualified engineers and technicians — as well as about 100 manufacturing employees in Ukraine. Since the founding of the company in 1988 and the establishment of the Ukrainian production plant in 1993, the company has delivered over 1,800 aircraft. "Flight Design has some unique products and experience in the production of all carbon-composite, very efficient light aircraft. We want to invest in development of those products and also achieve leadership in customer support," said Lars Joerges, the new Managing Director of FDGA. Flight Design General Aviation also plans to continue development of the C4 four-place aircraft, although Tom Peghiny said the program would change to accommodate the efficiencies in a changing certification landscape in the United States and abroad, referring to the long-awaited Part 23 rewrite and its mirror regulation in Europe. Tom indicated that FDGA will make a return to AirVenture for the 2018 event.After more than a year, a resolution was reached for the airplane that topped the charts in the LSA space since Day One. Although Flight Design’s CT-series was eclipsed in 2016 by CubCrafters (by a very slim margin), the aircraft remains well regarded and its many adherents are no doubt breathing a sigh of relief that the “reorganization” (what Americans might call a bankruptcy) has been resolved. All good! (Read more about this reorganization here.) During EAA AirVenture Oshkosh 2017, longtime Flight Design USA representative Tom Peghiny sent news about the new owner of the brand. The crush of airshow activity let others beat us to this news, however, we will use our long history with this company to provide a more detailed report. That Was Then Flight Design, the German company that makes the CTLS, has been through the wringer in recent years with a series of reversals no one could have anticipated.
Vessel of South Korea and Flight Design Offer KLA-100
KLA-100 Features
Long-span slotted flaps feature another proprietary airfoil developed in South Korea to slow the KLA-100 for low landing speeds and gentle stalls. The companies reported that wide chord ailerons allowed precise control and minimal adverse yaw. The blended winglets round out the wing tips and reduce drag, increase climb and give the KLA-100 a distinctive ramp presence. KLA-100 is powered by 100 horsepower (74 KW) from a fuel injected Rotax 912iS. The panel holds a Garmin G3X avionics suite combined with a Garmin GTN-650 MFD, Garmin GTX-335 Mode ES ADS-B out transponder, and optional Garmin two axis autopilot. A Stratos Magnum 601 advanced AEPS rescue system is integrated into the airframe. Flight Design and the Vessel employed modern construction techniques. The cockpit’s carbon-aramid composite safety cell helps to protect the occupants. The engine mount and carbon fuselage attach points reduce the possibility of engine intrusion into the occupant's safety cell. For more details, see this earlier article. For more information visit Flight Design or Vessel.Recently, Vessel Co., Ltd., and Flight Design made a joint announcement after debuting their new KLA-100 low-wing, light aircraft at Aero Friedrichshafen 2017. Few expected this from the make of the very popular CT-series most recently including the CTLSi. Through 2016, this has been the most popular Special LSA in America. The companies’ KLA-100 development program started quietly two years ago. “The first flight was performed in Sumperk, Czech Republic in late March 2017 with test pilot Richard Ponizil at the controls. Since that time the plane has made seven more flights and met all expectations,” said Flight Design COO, Daniel Gunther. KLA-100 is a brand new design destined to be certified as a Light Sport Aircraft for sale in countries that accept ASTM-compliant aircraft, with plans to meet the European EASA’s CS-LSA regulation. The companies think this will allow access to virtually every major aviation market in the world.
Flight Design — CTLS (Illinois dealer-0414)
At the Midwest LSA Expo, we had a chance to speak with one of market leader Flight Design's midwestern dealer, Tom Baker. We wanted to hear Tom's comparison of the non-fuel-injected CTLS and the new Rotax iS 912 engine. So, we went flying and asked him for his thoughts ... about Flight Design and his history with it as well as the new CTLS and the latest in 912 engine technology. Tom provides a deeper view of this popular LSA that may help pilots in shopping mode.
At the Midwest LSA Expo, we had a chance to speak with one of market leader Flight Design’s midwestern dealer, Tom Baker. We wanted to hear Tom’s comparison of the non-fuel-injected CTLS and the new Rotax iS 912 engine. So, we went flying and asked him for his thoughts … about Flight Design and his history with it as well as the new CTLS and the latest in 912 engine technology. Tom provides a deeper view of this popular LSA that may help pilots in shopping mode.
FlyCool Air Conditioning — in Flight Design CTLS
We've seen AMT's FlyCool light weight, low power draw air conditioning system before in other Light-Sport Aircraft but it had not yet been done in the CTLS. Now US Aviation in Texas has made it happen. They brought the hardware to Sun 'n Fun and quickly made an installation which we got to experience. Come hear how it was done and how it works. In warm climates the FlyCool system can be a big benefit.
We’ve seen AMT’s FlyCool light weight, low power draw air conditioning system before in other Light-Sport Aircraft but it had not yet been done in the CTLS. Now US Aviation in Texas has made it happen. They brought the hardware to Sun ‘n Fun and quickly made an installation which we got to experience. Come hear how it was done and how it works. In warm climates the FlyCool system can be a big benefit.
Flight Design — CTLS in Flight School Use
At Sebring 2013, we made the rounds speaking to sellers of various Light-Sport Aircraft. We asked how their aircraft holds up in flight school instruction use. Some aviation journalists and some general aviation pilots believe LSA cannot withstand the rigors of training. Flight Design USA sales manager John Gilmore assures us the CTLS does very well in flight schools and one has accumulated more than 13,000 landings! Here the rest of the story in this video.
At Sebring 2013, we made the rounds speaking to sellers of various Light-Sport Aircraft. We asked how their aircraft holds up in flight school instruction use. Some aviation journalists and some general aviation pilots believe LSA cannot withstand the rigors of training. Flight Design USA sales manager John Gilmore assures us the CTLS does very well in flight schools and one has accumulated more than 13,000 landings! Here the rest of the story in this video.
Flight Design — CTLE (Law Enforcement)
Perhaps it's to be expected that the leading seller of Light-Sport Aircraft in the USA has now entered the public service aviation market with their CTLE, the "LE" standing for Law Enforcement. This specially fitted LSA has a high-tech wing mounted camera system that is controlled from the right seat where a Tactical Flight Officer sits. He can send and receive with ground units. CTLE is leading the way to a promising new market for Light-Sport Aircraft.
Perhaps it’s to be expected that the leading seller of Light-Sport Aircraft in the USA has now entered the public service aviation market with their CTLE, the “LE” standing for Law Enforcement. This specially fitted LSA has a high-tech wing mounted camera system that is controlled from the right seat where a Tactical Flight Officer sits. He can send and receive with ground units. CTLE is leading the way to a promising new market for Light-Sport Aircraft.
Flight Design — MC (2011)
Flight Design has lead the Light-Sport Aircraft market since Day One, selling variations of its all-carbon fiber CT series including the present-day CTLS. The MC is the German company's new all-metal airplane. MC stands for Metal Concept. With conventional construction, repairs are easier and many mechanics are familiar with working in aluminum. This brings flight schools to look at MC, but a lower price attracts everyone.
Flight Design has lead the Light-Sport Aircraft market since Day One, selling variations of its all-carbon fiber CT series including the present-day CTLS. The MC is the German company’s new all-metal airplane. MC stands for Metal Concept. With conventional construction, repairs are easier and many mechanics are familiar with working in aluminum. This brings flight schools to look at MC, but a lower price attracts everyone.
Flight Design — CTLS Floatplane
If you've tried flying with floats (or in a boat-hulled aircraft) you already know the appeal. Those who haven't should check out the experience. You can do that by going to www.flyct.com, the website of Airtime Aviation in Tulsa Oklahoma where the CTLS Floatplane has been developed. Proprietors Tom Gutmann Sr. and Jr. offer seaplane instruction and sign-offs. Amphibious floats are fabricated by Claymar of Canada.
If you’ve tried flying with floats (or in a boat-hulled aircraft) you already know the appeal. Those who haven’t should check out the experience. You can do that by going to www.flyct.com, the website of Airtime Aviation in Tulsa Oklahoma where the CTLS Floatplane has been developed. Proprietors Tom Gutmann Sr. and Jr. offer seaplane instruction and sign-offs. Amphibious floats are fabricated by Claymar of Canada.
Flight Design — CTLS
The leading seller of Light-Sport Aircraft is Flight Design and CTLS is their third-generation of the popular CT series. Not only geared to American pilot interest, CTLS added many new features including a more spacious cabin with greater visibility (though it was already huge). CTLS comes standard with a full glass panel, ballistic parachute and more.
The leading seller of Light-Sport Aircraft is Flight Design and CTLS is their third-generation of the popular CT series. Not only geared to American pilot interest, CTLS added many new features including a more spacious cabin with greater visibility (though it was already huge). CTLS comes standard with a full glass panel, ballistic parachute and more.
Dynon Avionics — SkyView 10-inch
Dynon Avionics has arguably become the largest supplier of LSA avionics in the form of computer screen displays of engine monitoring and flight instruments. At AOPA 2009, they introduced their impressive new SkyView synthetic vision system. In this video at Sebring 2010, we look at one of the first installations of this big-screen setup in the Flight Design CTLS.
Dynon Avionics has arguably become the largest supplier of LSA avionics in the form of computer screen displays of engine monitoring and flight instruments. At AOPA 2009, they introduced their impressive new SkyView synthetic vision system. In this video at Sebring 2010, we look at one of the first installations of this big-screen setup in the Flight Design CTLS.