Dan Johnson, Author at ByDanJohnson.com

Canada’s First Electric-Powered Ultralight

By Dan Johnson || December 12, 2012 2 Comments (Edit)

Randy Rauck prepares to make a flight in Canada's first electric-powered ultralight. photo by Trevor Batstone

Using North Wing's Solairus trike and wing, Rauck added electric power. photo by Trevor Batstone

Electric power virtually eliminates vibration, noise, and pollution, said Rauck. photo by Trevor Batstone

Batteries on "Green 1" offer an hour's flight, more than enough to get a soaring pilot to thermal altitude. Rauck plans a charging station at his airpark, so pilots can swap batteries and continue flying. photo by Trevor Batstone

From the land of sky-blue waters comes ... no, not a beverage but Canada's first electric ultralight. And sky-blue waters aren't the point; instead, it's all about blue skies and getting up to them for a bit of soaring fun. Thanks to my journalist friend Russ Niles, Editor-in-Chief of AvWeb (one of my favorite aviation websites), I heard about a Canadian friend who's done some interesting development work. Given the general excitement about electric power and my personal interest in soaring flight, I called up my old friend. Like many of us who enjoy soaring hang gliders, developer Randy Rauck said, "I always wanted to apply electric to a lightweight trike so we could quickly and easily fly our hang gliders up to where the thermals abound." When he's not creating a new powerplant Randy runs the Freedom Flight Park in Lumby, BC Canada. "I wanted to try electric to get away from the vibration of a lightweight two-stroke gasoline engine. Those engines demand more maintenance, make noise, cause pollution ... and I just thought electric could be better in every way," he explained. Photographer Trevor Batstone wrote, "On December 8, 2012 [we saw] the inaugural flight of C-IYUP, the first electric-powered ultralight in Canada. Randy Rauck, pilot and owner, lifted the wheels of the ground for the first time, completing two flights here at CYPK in Pitt Meadows, BC." Dubbed "Green 1" the light trike was built by eUP Aviation Inc., in collaboration with American trike and wing producer North Wing, whose owner Kamron Blevins agreed that Randy could use one of his trikes and the new Solairus (video) wing. "Kamron said he'd been thinking about electric power but lacked the time, so we got together on this," said Randy. Randy's main enterprise is running an active hang gliding flight park and his Raven Aviation enterprise. At this he is eminently qualified with a long history. In addition Randy worked with Darrell Murphy on projects like the biplane Renegade plus the metal monoplane Maverick and other Murphy powered aircraft. Developed in association with John McClintock under the name eUP Aviation, Green 1 is powered by a 84 volt, 19 KW hours, or 26-hp electric motor fueled by a one-hour duration battery pack. In test flights it has climbed 600 feet per minute making the effort to reach an altitude where thermals can be found and exploited no more than a 3-5 minute flight. Of course it all happens with very low noise that Randy says makes for improved neighbor relations. "We do plan to sell the package but we're still working out pricing and supply. We've agreed to collaborate with Kamron and North Wing. They'll supply the trike and wing and we'll do the electric system." He notes electric motor parts are sourced from Europe and Asia. No details have been confirmed at this writing about North Wing handling U.S. sales but all are excited about early results and intend to keep forging ahead. "We may come to Sun 'n Fun 2013 and by then we may have details worked out more fully," finished Rauck.Below you can see eUP's wing-mounted video:

From the land of sky-blue waters comes … no, not a beverage but Canada’s first electric ultralight. And sky-blue waters aren’t the point; instead, it’s all about blue skies and getting up to them for a bit of soaring fun. Thanks to my journalist friend Russ Niles, Editor-in-Chief of AvWeb (one of my favorite aviation websites), I heard about a Canadian friend who’s done some interesting development work. Given the general excitement about electric power and my personal interest in soaring flight, I called up my old friend. Like many of us who enjoy soaring hang gliders, developer Randy Rauck said, “I always wanted to apply electric to a lightweight trike so we could quickly and easily fly our hang gliders up to where the thermals abound.” When he’s not creating a new powerplant Randy runs the Freedom Flight Park in Lumby, BC Canada. “I wanted to try electric to get away from the vibration of a lightweight two-stroke gasoline engine.

iLSA & CTLSi — Much More than Fuel Injection

By Dan Johnson || December 5, 2012 Leave a Comment (Edit)

Cowling "eyebrows" are one clue to the new fuel-injected engine underneath.

On the tail, a little "i" also helps identify the Rotax 912 iS powerplant. Read our FAQs about the new engine.

Flight Design's popular CTLSi is ready to fly for 2013.

While Flight Design was busy with CTLSi changes, they also took time to celebrate their 25th birthday with this handsome black & silver limited edition "Jubilee" model.

The first iLSA are flying in the USA. Springboarding from Apple's famous iDevices, why not iLSA? This stands for "i" Light-Sport Aircraft, meaning they're fuel injected, which today suggests Rotax's new 912 iS engine. Tecnam has announced P2008s with the new powerplant. Pipistrel has iS models, too. Others will follow, although Remos indicated they are taking a wait-and-see approach to the new powerplant. All models remain available with the carbureted version of the 912s in 80 or 100 horsepower. (See this earlier article about the newest Rotax and this one with a video.) Market leader Flight Design has iLSA arriving in all corners of the country under the slightly changed name of CTLSi. Flight Design USA president Tom Peghiny recently assembled a couple of these airplanes and logged several flights on them. He offered a series of comments on how his newest LSA is an improvement in last year's model. Most often reported is reduced fuel use. Tom wrote, "CTLSi has improved fuel economy, reduced carbon emissions, and does not require leaded fuel. The Rotax 912 iS engine operates with standard auto fuel up to 10% Ethanol." He added that the powerplant is an attractive modern engine installation that allows for simpler operation and lower maintenance; mechanics will no longer need to sync two carburetors. Though the 912 engine has changed considerably, it retains the 2,000-hour overhaul time and Flight Design boosted their warranty on both airframe and engine. In the nose-on photo, you can see two small "strakes" that give the cowling a gutsy appearance. According to Flight Design's John Doman, "The 'eyebrows' on the cowling provide clearance for the fuel injection rails." Those nose cowl alterations and a little "i" on the tail behind "CTLS" are all you see from the outside. Under the cowling, more changes await close inspection. Tom Peghiny continued, "Extra alternator output supports increased electrical systems on our new CTLSi and works in conjunction with a lithium-ion main battery." He noted, "The upgraded model has a new header tank with an additional 1.7 gallons of fuel, a low fuel warning light, and even moreso than before, CTLSi offers super long range flights." Besides simpler operation, Tom said, "CTLSi has a highly redundant installation with a Rotax-supplied fuel pump system that works very well with Dynon's Engine Monitoring System and special EMS modules." A new fuel selector now provides a graphic indicator on SkyView multi-function display. Yet the CTLSi changes are not all engine and fuel system related. A new electric trim control features a graphic indicator on the SkyView MFD; Dynon's SkyView sythetic vision now offers an ADS-B option for 2013. Whelen lights were added for 2013; audio alarms are increased on SkyView in a "pleasant voice," Tom said. He went on, "Three GPS systems are on board including three synthetic vision systems; a redundant air data, attitude, and heading reference system (shorthand: 'ADAHRS') with battery backup." The last reference means CTLSi can lose all electrical generation and still fly with battery back up. The Garmin 796 can be used as touchscreen navigation device complimented by XM weather and music with info about TFRs and other flight impediments. The whole system offers seamless integration with the Dynon autopilot for navigation, greatly relieving pilot workload. Finally CTLSi offers 100% LED lighting including landing light and a 12-volt plug for an iPad or other mobile devices. Apple fans even have an input for their iPod. In short, Tom finishes, "This is not your father's LSA!"

The first iLSA are flying in the USA. Springboarding from Apple’s famous iDevices, why not iLSA? This stands for “i” Light-Sport Aircraft, meaning they’re fuel injected, which today suggests Rotax’s new 912 iS engine. Tecnam has announced P2008s with the new powerplant. Pipistrel has iS models, too. Others will follow, although Remos indicated they are taking a wait-and-see approach to the new powerplant. All models remain available with the carbureted version of the 912s in 80 or 100 horsepower. (See this earlier article about the newest Rotax and this one with a video.) Market leader Flight Design has iLSA arriving in all corners of the country under the slightly changed name of CTLSi. Flight Design USA president Tom Peghiny recently assembled a couple of these airplanes and logged several flights on them. He offered a series of comments on how his newest LSA is an improvement in last year’s model.

Air Creation Skypper Wins SLSA #130

By Dan Johnson || December 2, 2012 Leave a Comment (Edit)

Air Creation's newest... Skyyper, SLSA #130.

Skypper retains Air Creations rakish nose fairing.

Looking closely at the carriage, you can see it is constructed of welded components.

Skypper is simpler and that means lower cost. How does $50,000 for a ready-to-fly Light-Sport sound?

Congratulations to Air Creation USA for winning Special Light-Sport Aircraft approval for their newest weight-shift control aircraft called the Skypper. That's a worthwhile achievement for any new LSA, but before I tell you how this model is different, let me do another explanation. In summer of 2012, FAA issued an internal order — meaning it was intended for their field offices and Designated Airworthiness Representatives (DARs) and others. This order with a name only a government agency could love — 8130.2G CHG1 — changed some of the rules about how aircraft gain their SLSA Airworthiness Certificates. One company that got trapped by the learning curve that followed was Air Creation USA, these days operated by Neil Bungard. Neil was relatively new to the ASTM standards process and any misunderstanding he may have had of CHG1 was matched by FAA officials and non-FAA DARs. Everybody had to read and decipher FAA marching orders as described in the lengthy document. Few fully understood it when Neil first tried to get his new model approved and since one of the things CHG1 specifically called out was a "new model," this started a series of hoop-jumping exercises that consumed Neil's time for many weeks. To his credit, he sorted it all out and therefore was awarded a new certificate for Skypper. Therefore, let me repeat my congratulations! Some years ago Air Creation gained SLSA approval for the Tanarg 912 and the GTE 912. Skypper has similarities to each but is not identical, therefore despite the earlier approvals, Skypper represented a "new model" and thereby Neil got tripped up by CHG1. Confused? Well, now you know how Neil felt. However, all's well that ends well and the end was full approval for a new model. Whew! As the importer Neil wrote, "Some of the things that I like about the Skypper include: • lower center of gravity; • wider wheel base; • truss-built frame; • adjustable differential braking (front and back wheels); • easy bolt-on fairing option, and • Rotax 582, 912-80 hp, and 912-100 hp engine options." He added that Skypper flies well with Air Creation's legacy wings (Fun 450, iXess, Kiss) plus their new variable-geometry wings (Bionix 15 and 13, and Nuvix). Neil also said, "Skypper's price is coming in at about $50,000 for the 100-hp version given the current exchange rate between dollars and euros. rate. Compared to most choices, $50,000 is a great value for a new SLSA with the same powerplant most SLSA presently use. This engine alone accounts for nearly $20,000 of the full price. Note that by a "truss-built frame" Neil refers to a welded steel carriage versus aluminum tubes gusseted together with bolts. Air Creations first debuted welded carriage frames on the Tanarg (pilot report) but has now obviously refined the effort (nearby photos). Variable geometry wings mean that the spread of the wings can be changed at any time. This can have a significant effect on speed or handling and is a development the hang gliding world refined some years back. FAA noted recently that they will begin specifying which wing can be used with which SLSA trikes. Wings can make quite a bit of difference in how the aircraft performs and for this reason trikes have unusual flexibility mostly unmatched in fixed LSA (with one noteworthy exception being the Phoenix LSA motorglider that can change wing tips to achieve different flight characteristics).

Congratulations to Air Creation USA for winning Special Light-Sport Aircraft approval for their newest weight-shift control aircraft called the Skypper. That’s a worthwhile achievement for any new LSA, but before I tell you how this model is different, let me do another explanation. In summer of 2012, FAA issued an internal order — meaning it was intended for their field offices and Designated Airworthiness Representatives (DARs) and others. This order with a name only a government agency could love — 8130.2G CHG1 — changed some of the rules about how aircraft gain their SLSA Airworthiness Certificates. One company that got trapped by the learning curve that followed was Air Creation USA, these days operated by Neil Bungard. Neil was relatively new to the ASTM standards process and any misunderstanding he may have had of CHG1 was matched by FAA officials and non-FAA DARs. Everybody had to read and decipher FAA marching orders as described in the lengthy document.

He Did It! Flying at 100 in His LSA

By Dan Johnson || December 1, 2012 1 Comment (Edit)

Guy Reynolds sits in the cockpit of his Evektor SportStar light sport aircraft Friday [November 30, 2012] before taking the controls for a flight around the Eastern Regional Airport to celebrate his 100th birthday. He is the oldest known licensed pilot in [West Virginia]. photo of Guy Reynolds by John McVey of the Martinsburg, West Virginia Journal newspaper

What will you do on your 100th birthday? Guy went for a flight.

Guy signs a prop that will be on display in the airport terminal. Bart Rogers who sent this photo wrote, "I've promised all other aviators they can sign it when they turn 100."

Dramatic SportStar sunset shot by James Lawrence

This article follows up on an earlier one about Guy Reynolds. Yesterday, on his 100th birthday, Guy took the skies as he has so regularly, flying his Evektor SportStar with a fellow pilot along for safety. Rather than interpret, I present local journalist John McVey's entire piece below. John also gives you a perspective on Guy, a fellow aviator we can all admire. The following was written by John McVey and published by the Martinsburg, West Virginia Journal newspaper. Bold accents are added. —DJ MARTINSBURG — Thomas Guy Reynolds Jr. eased back on the stick of his Evektor SportStar light sport aircraft and it lifted effortlessly off the runway at the Eastern Regional Airport. He circled the field three times, making a couple of low passes over the runway for pictures, and softly set his plane down. That would not be extraordinary, but Reynolds flew Friday on his 100th birthday. He is the oldest known licensed pilot in West Virginia and definitely the senior pilot in this region. "The flight was fine," Reynolds said afterward. "The air was nice and smooth." He takes a co-pilot with him in his two-seater plane, usually Bart Rogers, but flying on his birthday has become a tradition as well as celebrating the day with fellow pilots at the airport, who fly in to enjoy lunch, cake and stories. "I hope to fly on my 101st birthday," he said. Rogers was grateful for the weather Friday, which was perfect for flying — little wind and clear skies. "It is a thrill to fly with someone who's 100 years old," Rogers said. "He's as sharp as a tack." And Rogers does not touch the controls. Reynolds is the pilot. Needless to say, Reynolds' centennial birthday was very special, drawing a quite a crowd of family, friends and admirers. "I am in awe of him, totally in awe," said Ann Reynolds Carden, who traveled from New York to see her father fly. "He doesn't have any fear, so I'm not afraid when he flies, but I don't like to fly." Understandably, she is extremely proud of her father. "He is a wonderful father; he's a good man; he's an amazing, incredible human being," Carden said. Reynolds was born in Martinsburg November 30, 1912, the son of the late Thomas Guy Reynolds Sr. and Lora Lenora Stotler Reynolds. He graduated from Shepherd College in 1933 with a degree in education. Reynolds taught school in Berkeley County for 18 years; ran his own television and radio repair business; served as an electro-mechanical designer for Thieblot Aircraft Co., which was located at the airport; and worked as an engineer at Corning Glass Works in Berkeley County, where he was appointed to the position of senior associate. He was the first person at the local plant to receive that honor. Reynolds took his first flight from Shepherd Field, now the Eastern Regional Airport, in 1929 in a Ford Trimotor airplane. In 1943, he organized the Martinsburg Composite Squadron of the Civil Air Patrol, serving as its first commander. The unit's insignia bears his initials. After World War II, Reynolds served as chairman of the West Virginia Aeronautics Commission for two terms. He was recognized in 2004 as the Berkeley County Citizen of the Year for his lifetime of volunteer service to the community. In 2006, Reynolds was named an Outstanding Alumni of Shepherd University. He was inducted into the West Virginia Voter Hall of Fame in 2008 for having voted in every general election since at least 1942, when records were first kept. And on his 93rd birthday, he made a parachute jump — a lifelong ambition — with the Chambersburg, Pennsylvania Parachute Club. He was, and as far he knows, remains the oldest person to parachute in Pennsylvania. "I'm just blessed, that's all I can say," Reynolds said about his aptitude for flying during media interviews. "I'm lucky I can fly. I feel comfortable in the air, relaxed and I enjoy it." Asked for his advice to young people, he said, "If you want to do something, do it. You don't know when you might not be able to do it."

Cubs at the Creek Plus a Peek into the Future

By Dan Johnson || November 26, 2012 Leave a Comment (Edit)

Ron Bishop of Ventus LLC poses with his AmphibCub.

An immaculately restored 1955 Piper Pacer seen at the Spruce Creek event.

Piper's original Pacer and Tri-Pacer sold well in the 1950s.

On a lovely day recently at my home airflield — Spruce Creek Fly-in — local Cub afficianado Ron Bishop assembled quite a few of American Legend's handsome yellow Cub lookalikes. The affair, complete with the requisite hot dog lunch attracted about 200 visitors said Ron. They saw more than Cubs as a SeaRey, a CTsw and a Jabiru also joined the party. All were available for a closer look. Ron Bishop is representing the American Legend Cub line and displayed an example of almost every one, from the Super Legend out front (more on that in a minute), several Cubs on wheels, and the one Ron has been flying regularly around Spruce Creek, the AmphibCub. The outing was an occasion for potential buyers to select a Cub of their choice and Ron reported two did just that. They'll be smiling and so was Ron. Calling his new LSA company Ventus LLC (Greek for "wind"), Bishop will quarter his enterprise with longtime Spruce Creek FBO Yelvington Jet Aviation. Ron reported that the Super Legend is now about to enter production and should be available as the new year arrives. Super Legend is powered by the potent Lycoming O-233 engine (video) and that should make it a lively performer, especially when fitted with floats. The O-233 has 115 horsepower on the standard LSA version, features electronic ignition, and is a multi-fuel engine meaning it can use mogas (even with 10% ethanol), avgas, or a mixture... much like the Rotax is able to do. All this means when you float up to the marina, you can likely fuel up and not have to seek out an airport. The O-233 is now only a few pounds heavier than the more commonly used Continental O-200, which is why American Legend has been able to adapt the American-made powerplant. To assure Super Legend stays within the LSA weight parameters, carbon fiber has been used in many areas of the airplane. Get more details on our video. All that effort to accommodate Lycoming and to lighten the airplane will come into good use when American Legend sets out on a new project that Ron Bishop revealed at his event. The fresh news I uncovered is a plan to make a replica edition of Piper Aircraft's popular Pacer. The Florida company made their four-place PA-20 Pacer and PA-22 Tri-Pacer models in the post-World War II period. After the nose dragger model came out it outsold the taildragging Pacer six to one; more than 8,000 Tri-Pacers were produced between 1953 and 1960. Ron indicated that Legend boss Darin Hart is already at work on the Pacer variation, albeit with only two seats to qualify as a Light-Sport. That change and the addition of carbon fiber cowling and wheel pants plus other weight savings should help the Texas producer keep their version of the Pacer lean and lively. They plan to use the 115-horsepower, 2,400-hour TBO Lycoming O-233 just as on the Super Legend. Ron said he hoped they could complete the project by end of summer 2013.

On a lovely day recently at my home airflield — Spruce Creek Fly-in — local Cub afficianado Ron Bishop assembled quite a few of American Legend’s handsome yellow Cub lookalikes. The affair, complete with the requisite hot dog lunch attracted about 200 visitors said Ron. They saw more than Cubs as a SeaRey, a CTsw and a Jabiru also joined the party. All were available for a closer look. Ron Bishop is representing the American Legend Cub line and displayed an example of almost every one, from the Super Legend out front (more on that in a minute), several Cubs on wheels, and the one Ron has been flying regularly around Spruce Creek, the AmphibCub. The outing was an occasion for potential buyers to select a Cub of their choice and Ron reported two did just that. They’ll be smiling and so was Ron. Calling his new LSA company Ventus LLC (Greek for “wind”), Bishop will quarter his enterprise with longtime Spruce Creek FBO Yelvington Jet Aviation.

Centenarian Enjoys Flying His Evektor LSA

By Dan Johnson || November 20, 2012 Leave a Comment (Edit)

photo courtesy Jim Lawrence... companies seeking professional work should contact James Lawrence Photography

Guy Reynolds in beloved Evektor Sportstar. photo provided by Bart Rogers. Also read Jim's Lawrence's article on Guy's 99th birthday flight.

Reynolds and his aviation support group. photo provided by John McVey of the Martinsburg, West Virginia Journal newspaper.

Some see a centenarian in Guy Reynolds; others see a fellow pilot. photo provided by John McVey

This intricate model of air traffic patterns was built by Guy Reynolds while he worked for Thieblot Aircraft. It was featured in NBAA's Skyways magazine in August of 1959. Thanks to aviation historian Bart Rogers for providing this and other information about Guy's background.

On November 30th, Guy Reynolds will celebrate his 100th birthday by taking a flight in Light-Sport Aircraft. Putting a finer point on it, he'll take this flight in his LSA. Are you surprised that a centenarian has an LSA? Admit it... I was. However, Guy is no ordinary guy. He bought his Evektor Sportstar back at the beginning of LSA and he's been flying it about 100 hours every year. That's probably more than you fly your LSA. Impressive even for a young 50-year old pilot, this fact is, well... astounding for a 90-something pilot. Before you question the wisdom of this flight, let me assure you Guy is a pretty together fellow. We spoke on the phone and other than being a bit hard of hearing, he sounded great. I accept that he's 99+ because he said so but he sounds like a younger person. He was savvy enough to voluntarily give up flying with anyone other than another pilot at age 95 because, "I might have a stroke or something and don't want to endanger anyone." So, quit your worrying. Guy is simply a fellow pilot who loves flying and doesn't want to stop. Though he's now given up his medical, he's healthy enough to have gotten one when he was 93 years old. Facilitating Guy's continuing interest in flying his Sportstar, he is supported by a group of fellow local pilots. Inspired when he witnessed the Navy's USS Shenandoah airship in 1923 followed by a first flight in a Ford Tri-Motor in 1928, Guy started flying in the early '40s, got his license in 1945, and logged time on a dozen aircraft models. He stopped in 1952 due to other responsibilities and did not return to the aviation family until 2005 with the advent of Light-Sport. He likes low-wing airplanes, researched articles, and selected the Sportstar. "It's nice to fly, comfortable, has plenty of leg room and is low in cost," observed Guy. Like many who switch from heavier general aviation aircraft he finds it a bit sensitive and would prefer wing tanks for ease of filling. (Newer Evektor models answered this request.) His aviation buddies provide a stool to make getting up on the low wing easier and they carry it along on short cross country flights. This news came to me through longtime Evektor dealer, Jeff Conrad. "Guy was our very first Sportstar customer," reported Jeff. "He purchased Evektor Sportstar, N322PG. This aircraft was licensed the same day as N400EV, April 8, 2005. So it shares the distinction of being [among the first] SLSA in the world." For those that may have forgotten Sportstar enjoys the distinction of being SLSA No. 1 accepted by FAA. "I've never regretted the purchase," said Guy. "I delivered Mr. Reynold's aircraft during Sun 'n Fun 2005. Best I can remember it was April 13-14th. The Bill of Sale was dated March 29th with registration March 31st." Given these dates, Guy's Sportstar may have been the first end-user delivery of an SLSA, Jeff speculated. For T. Guy Reynolds. Jr., LSA was a dream fulfilled and he wasted no time. "When Guy bought his Sportstar he was 93 years old," noted Jeff. "Since then he has accumulated 800 hours as he approaches his 100th birthday. He is surely the oldest living Sport Pilot and still flying!" In his century of living, Guy has done many interesting things. "He's an engineer and an inventor," said Jeff. On our teleconference Guy's friend and local aviation historian, Bart Rogers, spoke of Guy's work in devising early traffic patterns. "I worked with the three main New York airports plus Chicago and Atlanta," recalled Guy. Bart told us about an intricate "sculpture" Guy created to illustrate possible approach entry patterns for the New York airports. The flight paths were represented with thin string. "It was quite a work of art," added Bart (photo). This was all back in the age of the DC-3. He also worked on a then-CAA experiment to put swiveling gear on a DC-3 "so it could land catywampus" in cross-wind conditions as Guy described the effort. So, you may go have a flight on November 30th and I hope it will be pleasurable and enjoyable for you. Yet until you repeat such a flight on your 100th birthday — should you be so fortunate — you'll have nothing over Guy Reynolds. I hope for great weather on that momentous day plus spectators who can appreciate how one pilot celebrates 100 years of living by going aloft in his Light-Sport Aircraft. Hearty congratulations to a fellow aviator! Jeff Conrad was the importer for Evektor in the first few years of Light-Sport Aircraft and remains a dealer today. He joins companies like AB Flight and Dreams Come True, the latter run by Steve Minnich in Dayton, Ohio.

On November 30th, Guy Reynolds will celebrate his 100th birthday by taking a flight in Light-Sport Aircraft. Putting a finer point on it, he’ll take this flight in his LSA. Are you surprised that a centenarian has an LSA? Admit it… I was. However, Guy is no ordinary guy. He bought his Evektor Sportstar back at the beginning of LSA and he’s been flying it about 100 hours every year. That’s probably more than you fly your LSA. Impressive even for a young 50-year old pilot, this fact is, well… astounding for a 90-something pilot. Before you question the wisdom of this flight, let me assure you Guy is a pretty together fellow. We spoke on the phone and other than being a bit hard of hearing, he sounded great. I accept that he’s 99+ because he said so but he sounds like a younger person. He was savvy enough to voluntarily give up flying with anyone other than another pilot at age 95 because, “I might have a stroke or something and don’t want to endanger anyone.” So, quit your worrying.

Mid-November 2012 LSA News Wrap

By Dan Johnson || November 16, 2012 Leave a Comment (Edit)

Michael Coates receives EAA's August Raspet award for the Pipistrel design team.

Good to Go in China Things are happening in China. "So, what's new," you say? "We've been hearing about China for months." Things may move slowly in China but this week, Airshow China is happening in the southern city of Zhuhai and my colleague, Jan Fridrich is present. He reports that some LSA are displayed including Triton's Mermaid and SC3D (based on the SportCruiser), Flight Design's CTSW, Colyaer's Freedom, and some other aircraft he is working to identify. Watch for a followup article. Triton is the new China-based factory run by Chip Erwin. ••• LSA leader CubCrafters gained Type Certificate approval in China for their Part 23-certified Top Cub. General Manager Randy Lervold said they have taken no steps with the LSA models but that they expect to pursue that in the future. Meanwhile, though the company announced the sale of two Carbon Cubs in Europe, they are taking a similarly measured approach using Permit to Fly privileges for now. "We're feeling our way along," said Randy about both China and Europe. However, he mentioned a commonly-expressed feeling among American producers that the USA opened its doors to European LSA but that restrictive regulations in other countries is less welcoming. Yes, you might bring an LSA to Europe but costly government approvals are offputting, perhaps explaining Cessna's choice of using Primary Aircraft rather than pursue EASA's particular form of LSA. Read more about private aviation in China. Jubilee Jubilation LSA market leader Flight Design is beginning to celebrate 25 years in business. To commemorate the occasion, the German company will build a special Jubilee edition of several models in a very limited series of 25 airplanes adding a personal touch, a unique equipment list, a special two-tone leather interior, including leather instrument panel treatment, and a handsome 25th Anniversary theme exterior paint design (photo) along with purchase incentives. "Each 25th Anniversary Jubilee airplane will have an upper management 'Godfather' assigned to personally monitor its build process to ensure our extraordinary level of quality is attained throughout every step and detail of manufacturing," said Flight Design CEO Matthias Betsch. America-bound models will come with the new fuel-injected Rotax 912iS engine and Dynon SkyView avionics featuring dual 10-inch displays and more. Contact the company for the complete equipment list. Happy Birthday, Flight Design! Hitting 100 and 25 Speaking of success stories... consider Pipistrel. "This really important news kind of snuck up on me as a surprise," observed U.S. representative, Michael Coates, "but I have just noticed that our multi-year cooperation with Pipistrel has resulted in selling our 100th aircraft recently!" According to Pipistrel boss Ivo Boscarol, "Michael is not just a great distributor and salesman, but also a true partner to Pipistrel through the last 15 years." He added, "We owe a large part of Pipistrel's success to Michael Coates and his entire team of local and international dealers from Australia, New Zealand and the United States of America." Michael reported selling 20 aircraft in the USA at Oshkosh 2012 and in the two months afterward, a performance any LSA producer would love to claim. As a side note, given the announcement from Flight Design, Pipistrel was organized in 1987 thus completing its 25th year in 2012. Congratulations! Troubles at the Top Even aircraft giants can have problems. Cessna issued work orders for more than 200 Skycatchers in an effort that has to cost the big Wichita company well over $300,000*. Can you imagine how that would affect a smaller company without the ability to write a six-figure check? Size has benefits, as those couple hundred customers will be professionally handled. Cessna issued a Mandatory Service Bulletin to repair problems with the wing structure of the first 228 Skycatchers delivered. Mechanics must add a rib and other reinforcement at the wing/fuselage junction where Cessna found some cracking on its factory evaluation aircraft. The action does not ground the airplanes; indeed, the work only has to be done at the next 100-hour or annual inspection. However, this is a big modification. Skin on the Skycatchers' leading edge must be removed and replaced and new parts must be installed in the wing structure. Cessna says it will take about 32 hours to make the upgrade and the company will pay for the work. Skycatcher serial numbers 002 to 229 are affected. * Roughly $300K is calculated at 32 hours each at a minimum of $40 per mechanic hour for $1,280 each times 228 Skycatchers. Ouch! YouTube LSA Sensation Thanks to some new measuring tools from Google, the owner of YouTube, video channel Ultralight News reported some big numbers: 5,000,000+ and 13,777,529. The first is views of the channel's videos on YouTube, on which I am honored to collaborate (and you can see those on our LSA Videos page). The bigger number is minutes watched! Making this all the more amazing is that the minutes count only started on September 1st, just nine weeks ago. No matter how you tally it up it, that's nearly 230,000 hours of watching light aircraft fly on the world's number three website in barely more than two months! That sums to more than 3,000 hours per day... representing a lot of attention to recreational aircraft. Go, Ultralight News channel! You can support this work of video outreach by subscribing at The Light Sport and Ultralight Flyer. Worthy Video In closing and speaking of video, I watched an encouraging interview of new EAA Chairman and CEO Jack Pelton done by Jim Campbell of Aero-News.net at the recently concluded NBAA convention. In his usual style, Jim asked a few tough questions and got solid responses from a clearly relaxed and ready man who once ran Cessna. As everyone in aviation knows by now, the Oshkosh member organization has seen major turmoil with the abrupt departures of longtime president Tom Poberezny and short time president Rod Hightower. Many hope Pelton can bring some calm and this video appears to show he's up to the task. Take a watch for yourself.

Good to Go in China Things are happening in China. “So, what’s new,” you say? “We’ve been hearing about China for months.” Things may move slowly in China but this week, Airshow China is happening in the southern city of Zhuhai and my colleague, Jan Fridrich is present. He reports that some LSA are displayed including Triton’s Mermaid and SC3D (based on the SportCruiser), Flight Design’s CTSW, Colyaer’s Freedom, and some other aircraft he is working to identify. Watch for a followup article. Triton is the new China-based factory run by Chip Erwin. ••• LSA leader CubCrafters gained Type Certificate approval in China for their Part 23-certified Top Cub. General Manager Randy Lervold said they have taken no steps with the LSA models but that they expect to pursue that in the future. Meanwhile, though the company announced the sale of two Carbon Cubs in Europe, they are taking a similarly measured approach using Permit to Fly privileges for now.

SeaRey Passes FAA Audit, Becomes SLSA #129

By Dan Johnson || November 9, 2012 Leave a Comment (Edit)

Adam Yang receives an airworthiness certificate from Orlando MIDO's Al Kimble.

Progressive Aerodyne's certification team celebrates winning SLSA certificate #129. Designer Kerry Ritcher stands to the left and company owner Adam Yang to the right of the SeaRey. General Manager Joe Friend is to the left of Kerry and Consultant Abid Farooqui is in the green shirt. (Also see update)

Many thick three-ring binders holding hundreds of documents are reviewed with FAA audit personnel.

CEO Adam Yang (dark glasses) and President Kerry Ricther take 982 Sierra Romeo for its maiden SLSA flight.

Consider this an entry to the "They-said-it-couldn't-be-done" department. As regular readers know, FAA has been conducting audits with LSA producers... tough, top-to-bottom reviews of every detail in the voluminous ASTM standard set. Last April another company had no less than six FAA personnel in their building for three full days, each armed with a laptop and literally hundreds of questions. Passing one of these grueling tests is a fairly major accomplishment. Then consider FAA amped up the task by saying any new model or first LSA from a new company would probably get one of these thorough inspections before they could enter the market. Progressive Aerodyne hosted such an FAA team to examine their first SLSA candidate and — surprise! — they came out with a certificate. No followup is needed. So the heartiest of congratulations go to Progressive Aerodyne and their SeaRey. Yesterday they were issued their airworthiness certificate after a visit from five FAA personnel from both Washington, DC and the local Orlando, Florida MIDO (Manufacturing Inspection District Office). After working with another consulting company for more than a year, Progressive Aerodyne CEO Adam Yang switched gears and hired Abid Farooqui of SilverLight Aviation. In four and a half months SilverLight's staff worked with the Progressive Aerodyne certification team (see update) to complete the job on what was by any measure a very demanding schedule. The independent engineering company coordinated closely with Progressive Aerodyne's staff lead by SeaRey designer, company president, and co-founder, Kerry Richter. "[We] will start production of the compliant airplane immediately to meet the long expected market desire," said Yang. [After] selling the same model kit of the two-place amphibian airplane for the past twenty years [our team] has been working diligently for a few years to meet relevant ASTM standards and FAA regulations." He added that the internal group and its consultant strictly followed the ASTM standards and FAA regulations in achieving this "first-article" certificate with only minor findings that were corrected quickly resulting in the MIDO office issuing the coveted pink card. With the arrival of SLSA #129, Progressive Aerodyne has proven that even with intensely watchful oversight from FAA officials, it remains possible for the Light-Sport Aircraft industry to maintain the blistering pace of new model development. The Tavares, Florida company headquartered appropriately on a lake will now make the transition from building the side-by-side seaplane kit to adding fully manufactured aircraft. This is no small task as the business model for kit assembly and builder support is radically different from constructing ready-to-fly airplanes to a series of internationally-recognized standards. SeaRey is a popular seaplane with 600 kits sold and more than 500 flying. Owners make a loyal and tight group dedicated to their flying machines. The aircraft features a roomy cockpit with sliding canopy and full dual controls. It is powered by the Rotax 912 ULS and offers retractable gear in keeping with Light-Sport Aircraft rules for amphibians. You can read our full-length pilot report on the kit version. Update 11/9/12 — Given their accomplishment, it's worthy to list additional members of the Progressive Aerodyne certification team: Alan Chandler (prototype builder and assembly manual author); Stan Proctor (quality assurance); John Bernard (electrical systems); Bryce Richter (machinist); Dan Saunders (SilverLight engineer); Stacey Farooqui (SilverLight documentation manager)

Consider this an entry to the “They-said-it-couldn’t-be-done” department. As regular readers know, FAA has been conducting audits with LSA producers… tough, top-to-bottom reviews of every detail in the voluminous ASTM standard set. Last April another company had no less than six FAA personnel in their building for three full days, each armed with a laptop and literally hundreds of questions. Passing one of these grueling tests is a fairly major accomplishment. Then consider FAA amped up the task by saying any new model or first LSA from a new company would probably get one of these thorough inspections before they could enter the market. Progressive Aerodyne hosted such an FAA team to examine their first SLSA candidate and — surprise! — they came out with a certificate. No followup is needed. So the heartiest of congratulations go to Progressive Aerodyne and their SeaRey. Yesterday they were issued their airworthiness certificate after a visit from five FAA personnel from both Washington, DC and the local Orlando, Florida MIDO (Manufacturing Inspection District Office).

Grand LSA News Wrap-Up… Pre-Oshkosh

By Dan Johnson || November 7, 2012 Leave a Comment (Edit)

Cessna's Discover Flying team and their numbered Skycatchers: From left... Ed Honey (dispatcher); Conor Dancy; Luis Acosta; Jen Scanlan; Ben Alimena; Zoe Cunningham; Chris Rogers; Luke Patterson; and Taylor Breum.

Breezer Aircraft USA moves to the Sun 'n Fun campus.

One of each: the new Rotax 912 iS is installed on one side while the familiar 912 ULS remains on the left of Lockwood's AirCam.

Yowie! This airplane can almost jump off the ground. See it at Oshkosh. photo by Randee Laskewitz

The popular and versatile Lotus Floats have a new home and improved service.

Allegro gains support of more leaders in North Carolina.

CESSNA'S DISCOVER FLYING I met new business leader for the Skycatcher LSA, Tracy Leopold, at Sun 'n Fun 2012 where she confirmed the Wichita giant's support for their lightest aircraft, now being assembled in Independence alongside other Cessna models. As summer began, Tracy's Skycatcher group amped up their game with a program called Discover Flying Challenge. *** After hiring eight university graduate flight instructors — plus a ninth to act as dispatcher — the team took off in all directions and will reunite again at AirVenture 2012. Meanwhile, the youthful team is visiting Cessna Pilot Centers and non-CPC FBOs plus fly-ins and air shows all the while doing what college grads do these days: updating Facebook and Twitter feeds and blogging about their activities. *** "We wanted to do something different, something that would get the attention of the next generation of pilots while at the same time getting the Skycatcher in front of the public," explained Tracy. Keep up with the 8+1 at Big C's Facebook page. It's great to see Cessna's dedication to their littlest airplane and we wish them huge success at finding more, younger pilots. |||| BREEZER AT LAKELAND In early July, Breezer Aircraft USA, announced they entered into a five-year lease with Sun 'n Fun to move their flight training and related aviation services to the SnF campus at the Lakeland, Florida airport. Breezerites will headquarter in Hangar B, familiar to airshow attendees as part of the indoor displays. *** This is part of the vision that airshow boss John "Lites" Leenhouts has for making SnF into a seven-day-a-week, year-round destination, instead of just a once-a-year event. *** Along with their flight training ops, Breezer USA plans to offer builder's assistance for their Breezer II kits and will offer Rotax maintenance. They'll be joining Pilot Mall and the Seaplane Pilots Association on the SnF campus. Breezer USA chief Mike Zidziunas — pronounced by most folks as "Mike Z" — said, "We've been working on this plan for many months." At a "Fire Hub" event in late June, he was pleased to forecast the arrangement "...any day now." *** Mike Z also plans to work with students of the Central Florida Aerospace Academy at Sun 'n Fun, to have a hands-on program allowing students to obtain their A&P Certificate by the time they graduate from high school. Mike Z is an A&P with a Light Sport Repairman Rating, a certified Rotax Mechanic and importer of the Breezer II Light-Sport Aircraft. Contact Mike at 941-915-8883 or send him an email |||| FIRST U.S. ROTAX 912 iS INSTALLATION? So far as I know the very first Rotax 912 iS got installed and it will work side-by-side with its older brother, the ubiquitous 912 ULS. How's that? They are both installed on an AirCam (one of my favorite flying machines and the aircraft I used to obtain my multiengine rating). Proprietor Phil Lockwood and his Lockwood Aircraft team are completing the new installation, which other manufacturers have observed is a significant project. This should provide a superb test bed as AirCam can operate exceedingly well with either engine. *** One of Phil's top lieutenants is John Hurst, an electronics guru who has been hard at it for a year to totally redesign the Lockwood website. On my recent visit to Sebring to plan for the 2013 Expo, he gave me a brief review on my iPad (it works best in landscape mode). The navigation is vastly improved but of great interest to many mechanics or homebuilders are exploded-part drawings that themselves explode into detail views. You can zoom in so far that every nut and bolt seem to jump off the screen. The Lockwood bunch are like the Energizer Bunny, always moving and improving. I don't know how you do it, guys and gals, but keep on flyin'. |||| JUST AIRCRAFT'S EXTREME(ly) COOL AIRPLANE Speaking of flying, you never know what Troy Woodland might be cooking up at Just Aircraft. How about something, umm... genuinely extreme? Come to think of it, they haven't settled on a name for their new aircraft and Extreme rather fits the bill (even if it has become a bit overused). *** Their newest creation, which we just saw at Just in prototype form, is looking good and standing tall... quite literally on its huge tires and what seemed to be mile-long gear legs. Troy's business partner Gary Schmitt showed me a video of them drop testing the Extreme (or whatever it may be called) four-plus feet without any obvious damage or deformation. To those that have no experience with such tests that may not sound too high, but I've observed such tests in my days with BRS parachutes and I'm here to tell you that is huge! Commonly such test are done at two or even one foot. *** The giant tires and gear combine with automatic leading edge slats. Not fixed slots, these slats hinge sideways in two sections — inner and outer wing elements — to allow the bird to take off in something like two fuselage lengths. To assist, the flaps are elephant-ear sized, dropping to 40 degrees, which means the tail feathers also had to be enlarged. All this is a work in process and I'm spilling the beans a bit so don't hold me or Just Aircraft accountable, but what a so-cool project! *** The two section slats allow the inner section to slap closed before the outer, which means control stays effective even at ridiculously slow speeds. All this is great for the shortest imaginable takeoffs and landings and that's a good thing given Just's truly extreme factory runway. Right outside the factory is a parking lot leading to a 400-foot grass runway on a slope inclined enough that you could nearly foot launch a hang glider. Crazy? Not at all, as I witnessed young pilot John von Kaenel take off and return like it was any runway (well, assuming good preparation and technique). Hopefully attendees can watch demonstration flights of the extreme new Just at AirVenture 2012. |||| LOTUS FLOATS FINDS NEW HOME After years in the aircraft float business, the developer of inflatable Full-Lotus floats decided to focus on non-aviation products. Design rights, inventory and production tooling were sold to Aircraft Floats Manufacturing, Inc. (AFM), The Canadian company will continue producing the standard line of Full-Lotus floats and has started deliveries of floats as well as replacement parts for maintenance and repairs to existing owners. The company will soon start introducing type-specific rigging instructions for a variety of popular aircraft designs, something not previously offered by Full-Lotus. *** The one-of-their kind Full-Lotus floats are a lightweight, robust, air-inflated system introduced in 1985 for ultralight aircraft and since adapted for general aviation use. The design uses multiple bladders inside a tough vinyl casing with polycarbonate protective shell. "The result is a float system that can be beached on rocky shores without worry and that can bump most submerged objects at taxiing speed without damage," reported AFM. Inflation provides a shock-absorbing capability unique to aviation floats. *** AFM's new production facilities are located on the Huronia Airport (CYEE) in Midland, Ontario, next to Zenair Limited, the well-known kit aircraft manufacturer. Visit AFM's website, call 705-526-4537, or send email. |||| LSA AMERICA / ALLEGRO MOVES Wrapping our tour of LSA news, we look at another move for the U.S-based producer of the Allegro Light-Sport Aircraft. LSA America, which has already made one landing in Halifax County, North Carolina, "prepared for another flight today that will bring the company to the Halifax-Northampton Regional Airport," reported owners Doug and Betty Hempstead. The company will move from its current location in Littleton officials said at a recent groundbreaking ceremony at the new location. *** Halifax County Board of Commissioners Chairman James Pierce told the audience the company plans to build a 16,000-square foot manufacturing facility at the airport. "While the Littleton site works well, the airport needed to promote the business side. The [new] location is a great business opportunity." Pierce noted that LSA America's move is important to the community because it will create 34 jobs within two years. "We're excited about the opportunity to partner with LSA." You gotta love when politicians boost aviation so congratulations to Doug and Betty... and that's our news for now. We're traveling to Oshkosh for much, much more, so stay tuned to ByDanJohnson.com!

CESSNA’S DISCOVER FLYING I met new business leader for the Skycatcher LSA, Tracy Leopold, at Sun ‘n Fun 2012 where she confirmed the Wichita giant’s support for their lightest aircraft, now being assembled in Independence alongside other Cessna models. As summer began, Tracy’s Skycatcher group amped up their game with a program called Discover Flying Challenge. *** After hiring eight university graduate flight instructors — plus a ninth to act as dispatcher — the team took off in all directions and will reunite again at AirVenture 2012. Meanwhile, the youthful team is visiting Cessna Pilot Centers and non-CPC FBOs plus fly-ins and air shows all the while doing what college grads do these days: updating Facebook and Twitter feeds and blogging about their activities. *** “We wanted to do something different, something that would get the attention of the next generation of pilots while at the same time getting the Skycatcher in front of the public,” explained Tracy.

Tecnam Offers Bargain-Priced Echo Classic Light

By Dan Johnson || November 6, 2012 Leave a Comment (Edit)

Tecnam's new Echo Classic Light offers a respected LSA at prices comparable to those expected in 2003 when the SP/LSA rule was introduced.

Major Italian producer Tecnam today announced the launch of the P92 Classic Light microlight. This is the seventh-generation model in Tecnam P92 range of airplanes, which this year celebrated 20 years of production. The company reports that over two decades of service, "P92's worldwide fleet now stands at nearly 2,000 aircraft with 200,000 flown hours. The P92 Classic Light is the 13th variant and follows on from the launch earlier this year of both the P92 Tail Dragger (video) and P92 SeaSky Hydroplane. In concert with the international announcement, Tecnam North America confirmed it will launch the new P92 Echo Classic Light priced at $74,999 through to the end of 2012. For those that recall the original promise — of a fully-built LSA for about $60,000 — this price meets that expectation if you only factor in the time value of money, that is, $60,000 in 2003 (the year before SP/LSA) is $75,459 in 2012 dollars. Tecnam responded to market demand for a no frills, basic, aircraft that will still retain the great flight characteristics for which the brand is known. "The predominantly metal aircraft yields a day VFR aircraft that can legally be flown away from Hanover County Airport, Tecnam North America's home base, at this price with no hidden charges or surprises," stated Phil Solomon, CEO. Basic configuration info: Rotax 912UL 80 horsepower engine, which can use standard grades of automotive fuel; special light weight seats that are fully adjustable in flight; steerable nose gear with center handbrake; single 11.9-gallon fuel tank (a second tank of equal size is optional, totaling 23.8 gallons); all required day VFR instrumentation for flight outside of controlled airspace; gross weight of 1,102 pounds giving a standard useful load of 496 pounds and payload of 424 pounds. Performance specs: max cruise of 103 knots; endurance of 3 hours (with standard single tank); stall is 44 knots, clean; takeoff run is 459 feet and landing is 328 feet; The Echo Classic Light comes with a standard two-year / 200-hour manufacturer's warranty. "A limited number of upgrade packages will be available at competitive prices," Solomon added. By example, buyers could add the TruTrak primary flight display for $1,700; the second tank at $1,400; or navigation and strobe lights for $2,650. "We have built our reputation at Tecnam on producing airplanes that offer outstanding value," said Paolo Pascale, Tecnam's Managing Director. The basic Echo Classic Light package is certainly a worthy airplane from a company renown for excellent flight characteristics and handling. Those who decry the high price of Special LSA need look no further for proof manufacturers like Tecnam heard you and are responding.

Election Day (Non-Political) LSA News Wrap

By Dan Johnson || November 6, 2012 Leave a Comment (Edit)

Dynon's new D-1 Pocket Panel.

ASTM's LSA committee celebrated 10 years of work.

Sun 'n Fun's Paradise City runway has new improvements and the area will have a new look (red "V" shows the new road route, approximately).

What a Month! October was a busy month starting with the first-year LSA event Heart of America Sport Aviation Classic outside of Kansas City. The next week featured AOPA's Summit in Palm Springs California. After a brief stop in Phoenix for a conference, the ASTM meeting followed in Atlanta, and the month finished with the big NBAA convention in Orlando. It was good to finally get back in the office and see how the month went... and, IT WENT GREAT! October was THE biggest month ever for ByDanJohnson.com. My sincerest thanks to each of you for your regular visits propelling us to this new mark. I'm pleased we're delivering the content you want and we'll continue to do so. Watch for more videos and news stories as we head toward Sebring in January. Spruced Up Spruce What's the big event on Tuesday November 6th? Ha! ...trick question. How about this? Major supplier Aircraft Spruce will launch a completely redesigned website today... yes, election day. So, pull your nose out of your smartphone, iPad, computer, or TV and do something more fun rather than watch election returns. ••• Aircraft Spruce's new website includes many new features such as improved product search and navigation, however, for those that suffer during change, the old site will run in tandem with the new site for 60 days. You can browse and order on the new website plus offer Aircraft Spruce feedback as to what you like or don't like. Aircraft Spruce has more than 80,000 different products so online is where you'll find it all. For those who prefer to flip pages the company's free 900-page catalog remains available or simply pick the phone and dial, 877-477-7823. ••• Also... for the convenience of western Rotax enthusiasts and mechanics California Power Systems now offers CPS Rotax classes. Welcome, New President No, not Romney or Obama (haven't you heard enough about them?). Welcome to new Dynon president Robert Hamilton. I met Robert at the AOPA Summit in San Jose, California in fall of 2008. He was just getting involved with Dynon then and was doing his due diligence of sounding out various industry players. We visited for an hour and I viewed someone likely to do well. Indeed, four years later, Dynon moved him to the top spot in a company which itself has leapt from... well, nowhere in 2003 with their first product debut to the leading avionics supplier of non-certified aircraft. They've even made inroads to Type Certified cockpits with their little D-1 Pocket Panel that GA pilots carry along in increasing numbers. Congratulations to Robert and Dynon! Happy Birthday, ASTM The group of folks, mostly volunteers, who have written the ASTM standards used to "certify" Light-Sport Aircraft celebrated their 10th anniversary in Atlanta at the end of October. The people who did, do, and will labor to make these industry-devised standards are woefully under appreciated yet they have achieved so much in a short 10 years that they've spawned an offspring and an fascinating one it is at that. The LSA bunch goes by the moniker F37, one of ASTM's many committee working on standards for industries of every description. Now, the standards body has established a new group called F44. The irony? These are the people who make what we know as Part 23 or Type Certified aircraft. In an FAA initiative with the slogan, "Half the [certification] Cost; Twice the Safety," the aviation agency will turn over the prescriptive part of certification rules to a standards body... and this is because the method has worked so well for LSA. I find it intriguing and somehow satisfying to hear government will let industry lead and I hope the industry and agency find their goal of cutting the cost of new airplanes while keeping them safe to fly. All New Paradise City at Sun 'n Fun After a lengthy delay while various government agencies squabbled about exact plans (gee... sound familiar?) earth is being moved on the grounds of Sun 'n Fun's campus. "You'd be amazed at all the activity," related longtime Paradise City area chairman Dave Piper. "The culvert at the East end of the Paradise City runway is in place (right arrow) and the old ILS berm that created a hump in the middle of the space is gone." It'll all get new sod before Sun 'n Fun 2013. The paved road (Doolittle) that ran along the northern border of Paradise City now dips deeply down into the area creating a new dynamic and an easier entry to the former Ultralight Area. I'll have more on this as it develops but I'm excited to see renewed energy in this area that offers so much to LSA and light plane enthusiasts. The 1,400-foot runway is now much more usable with long overruns and flying is promised "all day long" even during most of the main airshow.

What a Month! October was a busy month starting with the first-year LSA event Heart of America Sport Aviation Classic outside of Kansas City. The next week featured AOPA’s Summit in Palm Springs California. After a brief stop in Phoenix for a conference, the ASTM meeting followed in Atlanta, and the month finished with the big NBAA convention in Orlando. It was good to finally get back in the office and see how the month went… and, IT WENT GREAT! October was THE biggest month ever for ByDanJohnson.com. My sincerest thanks to each of you for your regular visits propelling us to this new mark. I’m pleased we’re delivering the content you want and we’ll continue to do so. Watch for more videos and news stories as we head toward Sebring in January. Spruced Up Spruce What’s the big event on Tuesday November 6th? Ha! …trick question. How about this? Major supplier Aircraft Spruce will launch a completely redesigned website today… yes, election day.

The Gigantic NBAA Show… and LSA?

By Dan Johnson || November 2, 2012 Leave a Comment (Edit)

Strolling around 1,073 exhibitors at the National Business Aircraft Association's show in the Orlando Convention Center is something like walking on another planet, at least for a recreational / Light-Sport Aircraft enthusiast. The displays, while not as lavish as in years past, are elaborate and expensive; several were two-story-high affairs with lunch being served to jet buyers on the upper deck. Surreal as it was, I found something surprising: quite a few of the people I talked to knew about Light-Sport and those that did relaxed their facial expression after hearing me identify my work as "fly for fun." I felt it brought out the joy of flight in people who mostly pursue aviation as business transport or working aircraft. Higher salaries do not equate to a higher passion for flight.

The one and only LSA I saw was the Sky Arrow, now from Magnaghi Aeronautica, and that Sky Arrow was just a model on a stand. Yet they showed this charm and simplicity clustered among complex displays of the landing gear legs they make for the airline industry. That a major aerospace supplier like Magnaghi is pursuing Light-Sport Aircraft speaks to the enduring quality of our enjoyment of flight. I visited only briefly with new Magnaghi friends but it's always pleasant to see familiar faces.

A dozen rows over — I found myself wishing I had a Segway to get around this enormous hall stuffed with more exhibitors than even AirVenture draws — I stumbled across a friend and fellow ultralighter, Jim Sweeney. These days, Jim is employed full time by the WingXPro developer, Hilton Goldstein. A true techy, Jim provides customer service to WingXPro users and in the few minutes we spoke, his iPhone rang a few times. Hilton's products work on the iPad and I'm telling you NBAA 2012 was covered up with iPads. Nearly every exhibitor featured the popular tablet either as a principal component of their products or as a means of presenting information. If I'd tried to count them all, I'd still be there doing it. Clearly, Hilton Software was right to pay for a booth.

My main reason to attend NBAA #65 was to visit the folks at what most LSAers think of as "XM Weather." I got educated. XM is merely the delivery mechanism (a good one, but only the conduit) and it is the company that bills you for your in-flight weather... so it's the brand we all know. The source for that valuable info is a company called Baron that probably also supplies your local TV weather station with both data and possibly the weather antenna they use. Baron's team of top meteorologists and technicians do the heavy lifting behind the scenes so you can avoid thunder boomers painted on your EFIS. XM-Baron is confronting the ADS-B promise of "free" weather and I wanted to hear why pilots should still pay a monthly fee. I'll go into that in more detail in another post, but the simple explanation is that free weather is like free advice... generally worth about what you paid for it.

Strolling around 1,073 exhibitors at the National Business Aircraft Association’s show in the Orlando Convention Center is something like walking on another planet, at least for a recreational / Light-Sport Aircraft enthusiast. The displays, while not as lavish as in years past, are elaborate and expensive; several were two-story-high affairs with lunch being served to jet buyers on the upper deck. Surreal as it was, I found something surprising: quite a few of the people I talked to knew about Light-Sport and those that did relaxed their facial expression after hearing me identify my work as “fly for fun.” I felt it brought out the joy of flight in people who mostly pursue aviation as business transport or working aircraft. Higher salaries do not equate to a higher passion for flight. The one and only LSA I saw was the Sky Arrow, now from Magnaghi Aeronautica, and that Sky Arrow was just a model on a stand.

Airport Mogas for Light-Sport Aircraft Owners?

By Dan Johnson || October 30, 2012 Leave a Comment (Edit)

Congressman Henry Waxman (D-CA).

U-Fuel offers a turnkey fuel system that can supply mogas to airport operators.

Zero ethanol (E0) fuel is available at some stations today.

Two publications — GA News' "The Pulse" and AvWeb reported on a letter from Congressman Henry Waxman (D-CA) urging FAA to help airports encourage auto gas supply. While his reasoning has a political quality (no surprise in this election-charged atmosphere), the point for LSA enthusiasts is that this could help increase availability of Mogas at airports. Since the Rotax and Jabiru engines that power the vast majority of LSA actually prefer automotive fuel as experts say it burns cleaner and provides a more efficient use of fuel — plus it costs significantly less! — congressional pressure on FAA could be a game changer. The downside is that many in aviation's more influential ranks are focused on withering supplies of 100LL Avgas and for unexplained reasons, some continue to resist supplying Mogas at airports. Waxman's letter refers to a report by FAA's Unleaded Avgas Transition Aviation Rulemaking Committee report released in February 2012. "This report outlines steps to identify, test, and certify an unleaded 'drop-in' replacement fuel by 2018," the Congressman wrote, "but it does not identify any efforts to reduce the use of leaded fuel before such a replacement fuel becomes available, even though, according to the report, it may be 11 years or more before the new fuel will be phased in." So, no action for six years and possibly no replacement until 2023. That doesn't sound very promising for all those aircraft that can't run on less than 100LL While our LSA can run on 100LL, they'd just as soon be fed Mogas (even the lowest priced "regular" 87-octane is sufficient for the 80-hp engines) so more airports with auto gas would be beneficial. Waxman also wrote, "Airports face significant barriers to offering fuel alternatives, which include lack of pilot education, uncertainty about liability coverage, and concerns about the supply of high octane unleaded fuels that are ethanol free." The reference to ethanol-free ("E0") fuel is worthy as many older engines need non-alcohol go-juice. As the Aviation Fuel Club — which was specifically referenced in Waxman's letter — has observed, airports might find a lucrative source of additional revenue by offering E0 fuel to non-aviation buyers, such as marine enthusiasts, outdoorsmen who enjoy off-road vehicles, vintage car and motorcycle hobbyists, and many others for whom the ethanol fuels are incompatible. Going to the airport to buy E0 fuel would also bring more folks within sight of aviation. Regretfully, Waxman's letter many not get much near-term action. Along with many other government agencies, FAA seems to be obsessing over the impending sequestration that could cause budget cuts and the $15-billion-dollar agency already feels underfunded and overburdened. As I've reported, FAA wants to audit LSA producers but lacks the resources needed to do this swiftly, which may cause long delays in new models coming to market (putting a damper on one of the most dynamic aspects of the LSA movement... new model development). Fuel ranks higher on the agency's priority list, I'm sure, but while FAA rule-writers are already looking many years down the line for a 100LL replacement, here's a way the agency could take action sooner, with little budget strain, and it could help LSA operators a great deal. Let's hope they see the wisdom of this and that FAA helps LSA fans get lower-priced, better fuel (that has less environmental concerns than does leaded 100LL) at an airport near them. It's all-too rare that Congress does something worthwhile so here's one action that shouldn't increase the deficit and requires little federal spending. With all eyes on the election and that often-referenced "fiscal cliff," do you suppose anyone in DC sees the wisdom of mogas at airports? I hope so!

Two publications — GA News’ “The Pulse” and AvWeb reported on a letter from Congressman Henry Waxman (D-CA) urging FAA to help airports encourage auto gas supply. While his reasoning has a political quality (no surprise in this election-charged atmosphere), the point for LSA enthusiasts is that this could help increase availability of Mogas at airports. Since the Rotax and Jabiru engines that power the vast majority of LSA actually prefer automotive fuel as experts say it burns cleaner and provides a more efficient use of fuel — plus it costs significantly less! — congressional pressure on FAA could be a game changer. The downside is that many in aviation’s more influential ranks are focused on withering supplies of 100LL Avgas and for unexplained reasons, some continue to resist supplying Mogas at airports. Waxman’s letter refers to a report by FAA’s Unleaded Avgas Transition Aviation Rulemaking Committee report released in February 2012.

Russian “Beetle” Four-Wheeled Weight Shift

By Dan Johnson || October 29, 2012 Leave a Comment (Edit)

From the Now-for-Something-Completely-Different deparment...

Weight-shift chauffeur?

News from Russian sport aircraft producers is rare. Though the old USSR had a vast military aircraft complex that hasn't translated to recreation aircraft the way it did in the formerly Soviet Czech Republic, where many of our LSA originate. However, that doesn't mean efforts are absent. We've seen some uptake of LSA (like Pipistrel) into Russia but here I'll portray an unusual Russian development. It may not find a U.S. market but I find it intriguing. The designer, Anatoly Geralevich Szukov, calls his work the result of "garage aviation," a surprisingly American term (think: Apple computer coming from Steve Jobs' garage) for a very different project... from Russia. Instead of meaning a source of innovation, however, Szukov uses the garage term because his development allows people to store their aircraft in a normal garage. Szukov's U.S.-based contact didn't provide an English name for Szukov's company (though if you read Russian you might deduce it). Szukov's "Bug" line of trikes are commonly powered by a Russian injected VAZ 21083 78-hp engine though he offers other powerplants Americans would recognize such as the Rotax 582. Besides the Ruskie engine, Bug's distinguishing characteristics are four wheels, side-by-side seating (almost never seen in a trike), and a variety of chassis bodies. Oh... and catch that highly unusual ring-wing design. Why four wheels? The company states, "Classical, traditional three-wheeled chassis ultralights [have been] used for many years. However, land-based vehicles with three-wheeled chassis and front wheel steering [are] unstable on uneven ground and in turns, and are prone to rollover." Szukov identifies his trikes as "BUG-41" (a single seater), "Bug-42" (a two seater), "Bug-43" (surprise! ...a three seater). He also refers to "Bug-44," (photos) which is apparently all of the preceding based his four-wheeled "trolley" or chassis. Szukov's website says four wheels adds only about 37 pounds including the steering mechanism and provides much better ground stability. He also feels it is more intuitive to a beginner than traditional wrong-way trike steering and that the added structure is safer when involved in an accident. "Four-wheel carts [compared] to the three-wheeled device significantly improved stability at launch and landing," he wrote. "Significantly, this property of trikes is shown at takeoff and landing on unprepared sites, especially in rural areas." Szukov adds his belief that the four-wheel carriage increases comfort, allows easier and safer training, and lowers the center of gravity, resulting in increased stability and safety compared to classic trikes where the passenger is above the pilot. The Bugs share many advantages with more conventional trikes, or weight-shift LSA in FAA parlance: easy transport, smaller hangar use, versatility, low cost, and more. Szukov sees a good future for his creations in many parts of the world, and indeed, trikes have found markets in many emerging countries. If you want to find out more, the Russian language website has challenges but Google Translate will do a fair job. Otherwise you can write the factory or their Atlanta, Georgia-based Russian contact, Victor Vaiovod.

News from Russian sport aircraft producers is rare. Though the old USSR had a vast military aircraft complex that hasn’t translated to recreation aircraft the way it did in the formerly Soviet Czech Republic, where many of our LSA originate. However, that doesn’t mean efforts are absent. We’ve seen some uptake of LSA (like Pipistrel) into Russia but here I’ll portray an unusual Russian development. It may not find a U.S. market but I find it intriguing. The designer, Anatoly Geralevich Szukov, calls his work the result of “garage aviation,” a surprisingly American term (think: Apple computer coming from Steve Jobs’ garage) for a very different project… from Russia. Instead of meaning a source of innovation, however, Szukov uses the garage term because his development allows people to store their aircraft in a normal garage. Szukov’s U.S.-based contact didn’t provide an English name for Szukov’s company (though if you read Russian you might deduce it).

Long, Winding Approval Tale — SLSA #128

By Dan Johnson || October 24, 2012 Leave a Comment (Edit)

A most remarkable thing happened recently. No, I don't mean the sudden resignation of EAA president Rod Hightower. I refer to a recent (September 27, 2012) approval of a brand new Special LSA. Why is that noteworthy, especially as it is #128 on our SLSA List? Everyone in the business of LSA and most other alert readers have followed the long, winding, still-evolving path of FAA approvals in the fall of 2012. Specifically, FAA has released an order that says any new model from an existing LSA supplier or any LSA from a new company must be blessed by FAA headquarters in Washington DC. The Aircraft Certification branch must be informed first and an inspection judged necessary cannot be done by a DAR (Designated Airworthiness Representative... the people who have approved all other nearly 3,000 LSA in America). Under the new dictate, any new-model approval must be done by an FAA Air Safety Investigator. In short, it ain't easy.

Nonetheless, Ed Pitman of Pitman Air accomplished the daunting task. To my shocked inquiry, Ed (an old friend from my hang gliding days) wrote, "Yes, it is true, the FAA did it. Rather than send a team, [due to] 'lack of funds' they sent their top gun from the Seattle regional manufacturing office. FAA-ASI Michael Bramble is highly qualified (and pretty busy), having issued the first Boeing 787 Standard Airworthiness on September 17, 2012. Immediately afterward he went to nearly the opposite end of the aviation spectrum. Ed continued, "Then [he did] mine on Sept 27th 2012. Poor Boeing had more than 60 competed 787s waiting for that Airworthiness." Despite Bramble's obvious credential, it was still arduous gaining the new SLSA certificate in this environment. Ed went on, "He was constantly on the phone with DC and Oklahoma City. He spent several months going over my documentation against [the July 2012 FAA order called] 8130.2G CHG1 and I think he had a lot of coaching from DC." FAA may have worked hard to get this done but so did Ed.

"I worked on this for 22 months to make it happen," explained Ed. "I went to Australia [where the design is now owned] for a month in March this year to insure they had their paperwork and processes in order. I advised Bill Moyes in the beginning that because of the bilateral agreement between U.S. and Australia he could run everything from Sydney, but he chose to have me represent America for the Dragonfly." Thus, Pitman Air is the official manufacturer of the Dragonfly SLSA and ELSA Kits. Americans can still buy Experimental Amateur Built kits directly from Australia but they cannot tow hang gliders or teach in these machines. According to FAR 91.327 the SLSA models can be used for "Compensation or Hire" for both aero towing and flight training. However, Ed reports he is working to obtain a waiver from FAR 91.309 to solve remaining issues. One reason FAA is amping up their oversight of LSA producers relates to Continued Operation Safety Monitoring, government-speak for the proper follow through to make sure owners know of any problems and have a way to remedy them. Ed has been particularly diligent to this task.

Presently Pitman Air offers the 65-hp Rotax 582-powered Dragonfly but Ed reported that designer Bobby Bailey will start work in November to build the first Dragonfly 912 ULS... "so I can get that added to the list before spring." The magic of the Dragonfly is that it was specifically designed to aero tow hang gliders at the speeds hang gliders want to fly: 30-35 mph. Therefore Dragonfly was created with huge ailerons and a large tailplane that work at these speeds. It also has a special rig on the tail that permits towing of a weight shift aircraft. After tugging a one or two-person hang glider aloft, the glider pilot cuts loose the towline (which trails after the Dragonfly) and the tug pilot will dive back to the ground to get another glider. Nose down steeply, Dragonfly won't exceed about 55 mph. The purpose-built design has done workhorse tractor-like duty and some of the fleet of Dragonflys at the popular Wallaby Ranch a few miles south of Disney World reportedly have upwards of 10,000 hours on them. Congratulations to Ed for his incredible perseverance and to FAA's understanding that Dragonfly is a critical aircraft to modern aerotow-launched hang gliding.

A most remarkable thing happened recently. No, I don’t mean the sudden resignation of EAA president Rod Hightower. I refer to a recent (September 27, 2012) approval of a brand new Special LSA. Why is that noteworthy, especially as it is #128 on our SLSA List? Everyone in the business of LSA and most other alert readers have followed the long, winding, still-evolving path of FAA approvals in the fall of 2012. Specifically, FAA has released an order that says any new model from an existing LSA supplier or any LSA from a new company must be blessed by FAA headquarters in Washington DC. The Aircraft Certification branch must be informed first and an inspection judged necessary cannot be done by a DAR (Designated Airworthiness Representative… the people who have approved all other nearly 3,000 LSA in America). Under the new dictate, any new-model approval must be done by an FAA Air Safety Investigator.

LSA Not Durable Enough…? Nonsense! Here’s Proof

By Dan Johnson || October 17, 2012 Leave a Comment (Edit)

John McBean and a great looking, high time Kitfox at AOPA Summit 2012.

This Kitfox has done plenty of duty and toured the USA but doesn't show the wear and tear. See our Kitfox video.

Kitfox models are available in either taildragger or nosewheel form for the same price, about $95,000 (in late 2012).

Again, I heard a common refrain. This time was at the recently concluded AOPA Summit 2012 in Palm Springs, California. I was speaking with some GA fellows, the kind — like so many — that know well of Light-Sport Aircraft but have opinions about them based on speculation or heresay. This time it was the familiar, "LSA are nice little airplanes, but they are too lightly built to hold up to the duty of a traditional flight school environment." I've heard this statement so many times I've lost count. Right before the above conversation, I had been visiting with my editor/publisher friend Ben Sclair of GA News fame and Kitfox Aircraft co-owner John McBean. Ben and I were admiring a handsome tundra tire-equipped, taildragging Kitfox that looked immaculate — as John's airplanes usually do. Truly, it looked almost new. It was not. I told the GA "experts" in the opening conversation that they needed to go look at this particular Kitfox to see how well a LSA can endure flight training. I hope they did so. The airplane pictured nearby has quite the credentials as shown on a sign placed under the chrome-plated main gear. It has logged 1,700 hours, the majority of which have been acquired in a flight school. The shiny bird has more than 5,000 landings, nearly all by flight students. Here it is coming up on an engine overhaul and yet you'd consider buying this aircraft thinking it might be a lightly-used factory demo. Absolutely, it bears no resemblance to used-and-abused flight school airplanes even though it is a taildragger. On top of the flight school pounding — students must be allowed to make mistakes if they are to learn, IMHO — this particular airplane has traveled from Washington state to San Diego to Vermont and to Exuma in the Bahamas... pretty much all four corners of this big country... and beyond. Of course, Kitfox N726KA has enjoyed careful maintenance by both Kitfox Aircraft and Stick & Rudder flight school owner, Paul Leadabrand. Yet that's no different from any quality flight school with a fleet of Cessna 150s or Piper Tomahawks. The all-too common GA belief is that if an airplane doesn't weigh 1,650 pounds, like the 150 and T-hawk, it must be built sturdily enough to hold up in training. I say, in the best tradition of VP Biden, "Malarkey!" Need more proof? I've already posted articles on an Allegro 2000, which has lived its whole life in a flight school that continues work even after a second 2,000-hour overhaul of its Rotax 912 engine. I've written about a Remos G3 with more than 20,000 landings and 3,500 hours, all in flight training. I know of a Flight Design CT2K that long ago had logged 13,268 landings. These may be anecdotal. Certainly some LSA have experienced problems in the harsh environment of primary flight training yet it is obvious that a carefully maintained LSA can indeed log thousands of hours of flight training. Does this mean these hardy trainers are costly? Nope. The Kitfox pictured here is available (in late 2012) for $95,000 with such desirable equipment as a 10-inch Dynon SkyView, Garmin radios, your choice of taildragger or nosewheel, and a white paint job. You can spend more but it isn't necessary. When John McBean and I reflected on the expectation of a $60,000 back in 2003 — the year before LSA were introduced to the market — his present-day Kitfox SLSA with equipment we couldn't imagine then (i.e., synthetic vision) is a virtue of aircraft pricing.

Flying the Airplanes of Sebring 2012… (Part 2)

By Dan Johnson || October 15, 2012 Leave a Comment (Edit)

Made-in-America Allegro

Slender, dual tapered wings help Allegro achieve a 12:1 glide ratio. photo courtesy LSA America

Dual Dynon SkyView 7-inch screens fit neatly on the Executive model. photo courtesy LSA America

Videographer Dave Loveman goes flying in the U.S. Allegro as part of our two-pilot, all-video flight reviews. Watch for this full-length video spring 2012.

LSA America builds the Czech-designed Allegro in America as one of the first companies (but not the last, I suspect) to cross the Atlantic. Ironically, this results in an aircraft less expensive than other LSA that come from Eastern European countries where we once thought low wages and high aviation skills would upset U.S. airplane manufacturing. Funny how life works out, and in only six or seven years. *** Doug and Betty Hempstead, who used to import Allegro from Fantasy Air, took a long and winding road to American production finally teaming up with another developer in Roseburg, Oregon. When the other company shut down the Hempsteads had to start all over again. Finally they succeeded in bringing the Allegro to U.S. manufacturing under the company name LSA America. The North Carolina company was visible at Sebring 2012 where I took an opportunity to fly a Made-in-the-USA Allegro. A full-length report will appear in the March 2012 issue of Light Sport and Ultralight Flying magazine (and will be posted here later) but following is my mini-review. |||| Allegro is light on the joystick while being lively in performance with the 80-hp Rotax 912 as its powerplant. Indeed, Hempstead believes the new Allegro gets performance out of 80 horses that other LSA need 100 horses to match. Such comparisons are difficult to evaluate accurately but Allegro is clearly a good performer thanks partly to its low empty weight. *** With very low stall — below 40 mph indicated — Allegro is an easy lander. Short field operation capability comes from deep 48-degree flaps and good slip capability if that's still not enough. On sinky days, a long 12:1 glide will be appreciated. *** A few other basic specs include: stall with flaps extended 40 mph; cruise at 75% power is 120 mph (104 knots); climb is better than 1,000 fpm (even with the 80-hp Rotax 912 engine). *** Allegro appears to be something of a Light-Sport Aircraft king of payload, an important factor for many shoppers. While many early LSA carried more than their empty weight, most lost that claim as their equipment lists grew more deluxe in response to customer demands. Bucking the bulking-up trend Allegro weighs a relatively trim 638 pounds with basic equipment, giving it a useful load of 682 pounds. With its smaller 17-gallon fuel tank, Allegro's payload of 536 pounds allows full fuel, two 200-pound occupants, and 34 pounds of baggage or gear. Fuel burn on the 80-hp engine can be below 3 gph in cruise at altitude. Allegro can fly 500 miles before the tanks run dry. *** Allegro's fuselage is constructed of a Kevlar-reinforced material to which are mated all-aluminum wings. The empennage structure and covering is also aluminum. This genuine composite is lean and clean helping to account for its flight efficiency. Bubble doors expand downward and aft visibility, which adds to skylight visibility. Dual throttles allow pilots to keep their arm comfortably in their lap and the center joystick is simple while easing access to either seat. *** Starting at $89,000, quite well equipped, Allegro is an American bargain you ought to consider.

Van’s Announces Fully Built (SLSA) RV-12

By Dan Johnson || October 13, 2012 Leave a Comment (Edit)

Something new from big kit producer, Van's Aircraft. Read my experience flying the RV-12.

Nearly 200 RV-12 kits are reported flying.

Forty years of Van's popular RV line of kits was celebrated this year.

Experimental Amateur Built kits and ELSA are all buyers could choose until yesterday. Watch our video about the kit project.

Honestly, I didn't expect much LSA news at AOPA's Summit in Palm Springs, California this week. Despite several LSA on display (Kitfox, Evektor, Flight Design, Arion, Jabiru, SportCruiser, Skycatcher, and CubCrafters), the AOPA event is not a common place for Light-Sport announcements. Certainly I didn't expect the world's largest * supplier of kit aircraft to offer a fully built Special LSA. Van's Aircraft, Inc.. reported, [We are] pleased to announce a new program to build completed, fly-away, RV-12s." The Aurora, Oregon company detailed a working agreement with Synergy Air to manufacture the airplanes in the U.S.A. Synergy Air is a well-established company providing instructional seminars, videos, and builder assistance to complete kit airplanes, located at the Eugene, Oregon airport. Van's noted, "Nearly 200 kit-built RV-12s have been completed and flown as ELSA and EAB aircraft, accumulating thousands of hours in the hands of typical pilots." Under LSA rules, the company famous for their line of RV models had to fully build one RV-12 in order to sell ELSA kits. However, until now, that's been the only factory built example though more than 300 kits have been delivered and almost 200 are operating today. "Production SLSA RV-12s will include the benefits of this real-world flight experience, rather than just factory testing done by professional pilots," observed the well-known kit producer. It gets better for those who have lamented the high cost of the top-of-the-line models. "Introductory price of the completed airplane is targeted at $105,000," stated Van's. Standard equipment will include the [not fuel injected] Rotax 912ULS engine; Dynon's Skyview EFIS, which includes a Mode S transponder and GPS); Garmin's SL-40 comm radio, Flightcom stereo intercom; 406Mhz ELT; Flightline interior; and LED lighting for night flight. Options will include wheelpants, ADS-B equipment, a two-axis autopilot, premium paint finishes, and Oregon Aero seats and interior. Synergy Air is building an initial production run of a dozen aircraft to define and codify the production process. "We plan to offer these 12 aircraft as 'Signature Edition' models that will include all options at an introductory price of $115,000, ready for fly-away delivery at the factory," said Van's. That makes a good deal an even better one for the first buyers. Van's said that it is working to establish a network of Service Centers to maintain and repair the RV-12. "We plan to begin accepting orders before the end of November 2012, and expect initial deliveries in early 2013. Those interested in reserving a delivery position may contact Van's by calling Gus Funnell at Van's Aircraft 503-678-6545 or via email. Many expected Van's might one day offer a fully-built model and now, finally, RV-12 in SLSA form is coming. Check their intro video below. * Van's Aircraft is widely regarded as the leader in the kit airplane industry, with a most impressive 8,000 RVs flying around the globe. However, Quicksilver Aeronautics has delivered almost twice as many of their much-simpler aircraft. Without question, though, Van's is the present-day leading kit supplier as the company reports producing kits for over 500 complete airplanes each year.

Honestly, I didn’t expect much LSA news at AOPA’s Summit in Palm Springs, California this week. Despite several LSA on display (Kitfox, Evektor, Flight Design, Arion, Jabiru, SportCruiser, Skycatcher, and CubCrafters), the AOPA event is not a common place for Light-Sport announcements. Certainly I didn’t expect the world’s largest * supplier of kit aircraft to offer a fully built Special LSA. Van’s Aircraft, Inc.. reported, [We are] pleased to announce a new program to build completed, fly-away, RV-12s.” The Aurora, Oregon company detailed a working agreement with Synergy Air to manufacture the airplanes in the U.S.A. Synergy Air is a well-established company providing instructional seminars, videos, and builder assistance to complete kit airplanes, located at the Eugene, Oregon airport. Van’s noted, “Nearly 200 kit-built RV-12s have been completed and flown as ELSA and EAB aircraft, accumulating thousands of hours in the hands of typical pilots.” Under LSA rules, the company famous for their line of RV models had to fully build one RV-12 in order to sell ELSA kits.

Future Shock: Ethanol – Mogas – Avgas

By Dan Johnson || October 10, 2012 Leave a Comment (Edit)

The "Blend Wall" problem is clearly shown on this chart, showing the problem arrives in 2013. Chart compliments of Dean Billing; used at an Oshkosh forum.

Use this often-updated map to find mogas airports.

Some stations, like Midwest-based QuikTrip, offer ethanol-free fuel.

Do you support the idea of "energy independence" by using ethanol blended into your fuel? Are you aware that politics drives the use of ethanol? Do you know that ethanol is reaching what's called a "blend wall" — as soon as next year — and that this could have major consequences for ethanol-laced fuel? Sounds rather wonky, I know. Yet this matter affects the fuel for our aircraft engines in a very direct way. Although Rotax and Jabiru can handle 10% ethanol, the blended fuel can be very hard on engines not designed to handle the damaging aspects of water-absorbing alcohol in fuels. Pilots like their engines to last and to run consistently, so any ethanol presence in fuel can be serious. Outspoken zero ethanol (E0) advocate Kent Misegades wrote in GA News, "Ethanol producers have found themselves under more pressure than ever in recent months, with numerous efforts afoot to grant waivers or even repeal the Renewable Fuel Standards (RFS) production mandates that have resulted in the nearly complete adulteration of our nation's fuel supply in recent years." He relates recent events such as a drought in corn-producing states contributing to higher gas prices and increased cost of feed for livestock plus the fact that ethanol, a highly-corrosive substance, may not be pumped through fuel pipelines so it must be trucked or shipped by rail or barge. Fuel expert Dean Billing added to my understanding, "The federal government decided in late 2007 that the U.S. needed a huge push in bio-fuels to cut demand for fossil fuel-based energy. They thought they were putting together a program that would push demand and production of E85 (85% ethanol / 15% gasoline) and flex-fuel vehicles, which are the only cars that can burn the stuff." The main problem, as Dean explained is that a production table was written right into the law requiring gasoline producers to blend more and more ethanol into gasoline by a rising quota each year through 2022. If they failed to meet the quota, gasoline producers faced fines. "The gasoline producers have to blend increasing amounts of ethanol into gasoline through 2022. Since the law doesn't tell them how to blend the ethanol, and doesn't require them to make E85 — for which there is no market * — they make E10 ... all E10, all the time. However, it is easy to mathematically determine how much ethanol is needed to turn every drop of gasoline in the U.S. into E10 and we have known that limit for years. It was obvious years ago that with gasoline demand stagnant at about 135-140 billion gallons a year, it would take less than 14 billion gallons of ethanol to turn it all into E10 and we would reach a 'blending wall' when the table in the law reached that amount. Well, guess what? Next year, 2013, we hit the wall. With gasoline demand declining it will be easy for the 14 or so billion gallons of ethanol required by the quota table to turn all of our gasoline into E10. And every year after that through 2022, the ethanol quota rises. It should be obvious, even to a politician, that there is nowhere for this ethanol to go." * only about 2 percent of gas stations sell E85 What does this mean? Producers may get fined and they'll have to pass that cost along in higher fuel prices. Or, the law pragmatically fails and goodness knows what ethanol politicians might do. Combine this with the so-called "fiscal cliff," and flying costs could be significantly affected. Yes, our Rotaxes and Jabirus will run on ethanol but they prefer E0 where available just like they prefer mogas to 100LL avgas. Ethanol also lowers fuel economy and aviation doesn't need higher costs. Fortunately, some good news exists. Kent wrote, "Some states are working to increase the availability of ethanol-free fuel, which is good news for pilots. In Florida, where a mandatory E10 ruling for highway vehicles that took effect in early 2011 has had a disastrous impact on recreational boating, leading members of the state's legislature are working to repeal this onerous law." Stores like QwikTrip in the midwest are widely offering E0. Dean warns, "the federal RFS mandate is so overwhelming" that state actions may not help. However, he says states could "pass a law to prohibit the blending of ethanol in premium unleaded gasoline in order to protect their marine [and] aviation industries." I'll keep an eye on this problem and will report more in the future.

Do you support the idea of “energy independence” by using ethanol blended into your fuel? Are you aware that politics drives the use of ethanol? Do you know that ethanol is reaching what’s called a “blend wall” — as soon as next year — and that this could have major consequences for ethanol-laced fuel? Sounds rather wonky, I know. Yet this matter affects the fuel for our aircraft engines in a very direct way. Although Rotax and Jabiru can handle 10% ethanol, the blended fuel can be very hard on engines not designed to handle the damaging aspects of water-absorbing alcohol in fuels. Pilots like their engines to last and to run consistently, so any ethanol presence in fuel can be serious. Outspoken zero ethanol (E0) advocate Kent Misegades wrote in GA News, “Ethanol producers have found themselves under more pressure than ever in recent months, with numerous efforts afoot to grant waivers or even repeal the Renewable Fuel Standards (RFS) production mandates that have resulted in the nearly complete adulteration of our nation’s fuel supply in recent years.” He relates recent events such as a drought in corn-producing states contributing to higher gas prices and increased cost of feed for livestock plus the fact that ethanol, a highly-corrosive substance, may not be pumped through fuel pipelines so it must be trucked or shipped by rail or barge.

LSA Seaplane Invasion …Can It Happen?

By Dan Johnson || October 2, 2012 Leave a Comment (Edit)

Airmax SeaMax, a current SLSA seaplane from Brazil.

The all-metal Mermaid, an early entry and one that has achieved SLSA airworthiness.

Progressive Aerodyne's SeaRey, based in central Florida, is nearing completion of its SLSA project.

Icon's deftly marketed A5 LSA seaplane.

Colyaer's Freedom S100 plans a return to the U.S. market.

Finland's mostly wood airframed Atol amphibian.

What's going on out in the marketplace? More than any time since the launch of Light-Sport Aircraft in 2004, I have not observed such a frenzy of activity for a particular niche, this time for LSA seaplanes. Next season, in 2013, we could see no less than nine entries; three brand new and that count does not include any LSA equipped with floats, possibly adding several more. Yet some major potholes appear in the runway... or perhaps that should be waves sloshing over the bow. One entry is a return of a LSA seaplane previously seen in the USA as the Freedom S100 (SLSA List #44) yet can it reenter the market without a full FAA audit? See Update at end. A new agency directive with the catchy name 8130.2G CHG 1 may require a FAA visit to Spain but who knows when that might occur, given the likelihood of an FAA budget cut through the political process known as sequestration, part of the so-called "fiscal cliff" the mainstream media drones on about endlessly. The order issued by FAA on July 2nd stops the issuance of an airworthiness certificate for any new model or a first model from a new company until FAA approves it. Since a visit to an overseas factory also requires negotiation between FAA and the visited country's national aero authorities, months of delay could result. Apparently undaunted by looming federal government inspection, a bevy of new LSA seaplanes are being prepared, a fact that further amazes me given the uncertain economic environment. Let's take a quick race through the nine possible LSA seaplanes. First are two models that have already achieved SLSA status: The Airmax SeaMax and the all-metal Mermaid, formerly by Czech Aircraft Works. The latter has rebirthed into a new entity that could soon arrive on the scene though because it's a new company we return to that FAA audit business. Company officials are ASTM-savvy, have been through an earlier audit, and may be ready... if they can get a visit anytime soon. Meanwhile the SeaMax, a fine and modern composite machine with strong performance, may be the only one fully ready now, presuming they make no major changes that FAA would consider a new model. If they do make major changes, all bets are off as Airmax is based in Brazil and we're back to the FAA visit delay problem. See Update at end. Next is the all-American SeaRey. This popular kit with some 600 sold and 500+ flying is close to being ready after a long period of preparation. FAA is already planning a visit in late October and the central Florida manufacturer is reportedly ready for the visit or will be by the time the friendly FAA team shows up with their laptops. The LSA seaplane market sometimes appears to be dominated by Icon Aircraft and their extravagantly-marketed A5 amphibian. Based on reported orders of more than 700 units (a figure only exceeded by Cessna's onetime 1,000 Skycatcher orders), perhaps that assessment is correct. However, the numerical fact of Icon's success is generating action in several other projects. In a recent announcement Icon said first deliveries could occur in 2013. I've written about a Finland-based seaplane called the Atol with many years of history. They might be prepared to face an FAA audit team, but we return again to a potentially long delay before FAA can visit the Scandanavian country. The mostly-wood seaplane has achieved some European certifications and that will help but not fully suffice. So that's six "existing" LSA seaplanes — SeaMax, Mermaid, SeaRey, Freedom, A5, and Atol. Then we come to three brand-new projects, which I've promised not to identify (yet). All would seem to be well down the FAA inspection waiting list offset by two important factors. First, all three are being hatched by knowledgeable folks who are highly conversant with ASTM standards and each may feel prepared to successfully complete an audit. Secondly — and perhaps even more importantly, given the FAA visit conundrum — all three are U.S.-based operations. At least one is getting major components from outside the USA but if production is properly done in America, such foreign sourcing poses no problem and because all three are U.S.-based, they could see an FAA visit in a "reasonable" time (whatever that may mean given the budget sequestration cited above). By any measure, the bringing to market of nine LSA seaplanes appears to have obstacles. Yet such challenges are precisely what inspire many entrepreneurs. Added to floatplanes like the Flight Design CTLS Floatplane or the Tecnam Eaglet on floats and several seaplane weight shift LSA plus factoring the entry of major manufacturer Wipline Floats along with other established float makers like Zenair and new re-entry, Lotus, one thing seems certain in our uncertain world: LSA enthusiasts should have no lack of water-borne airplanes... assuming the FAA doesn't overwhelm them with a tidal wave of paperwork or beach them with months-long audit delays. Update 10/3/12 — Some clarification is needed regarding the need for a mandatory FAA visit. The improved news? Not in all cases will a full audit be required. When Washington, DC headquarters' Certification Branch evaluates a change to an aircraft, they can elect not to conduct a full top-to-bottom audit visit, instead sending an FAA employee, an Air Safety Investigator from a regional office, for a somewhat less intensive review. This equates to less delay and less time involved to verify the change. A judgment of "new model" will still require the more thorough review. FAA also confirmed, again, that the intention remains to encourage industry to provide compliance oversight under details to be confirmed. As with all things in the LSA world, exact plans continue to be developed as the industry and its products evolve. Finally, the major FAA order announced at Oshkosh is still coming though it has been delayed from its predicted September release date. That order is not the same as the 8130.2G CHG 1 order referenced above. Confused? Don't feel badly. We are all still learning exactly how this LSA phenomenon will work, but I am encouraged by today's conversation that FAA does not want to prevent new development nor prevent LSA businesses from operating. That's a mighty healthy statement to make. —DJ

What’s going on out in the marketplace? More than any time since the launch of Light-Sport Aircraft in 2004, I have not observed such a frenzy of activity for a particular niche, this time for LSA seaplanes. Next season, in 2013, we could see no less than nine entries; three brand new and that count does not include any LSA equipped with floats, possibly adding several more. Yet some major potholes appear in the runway… or perhaps that should be waves sloshing over the bow. One entry is a return of a LSA seaplane previously seen in the USA as the Freedom S100 (SLSA List #44) yet can it reenter the market without a full FAA audit? See Update at end. A new agency directive with the catchy name 8130.2G CHG 1 may require a FAA visit to Spain but who knows when that might occur, given the likelihood of an FAA budget cut through the political process known as sequestration, part of the so-called “fiscal cliff” the mainstream media drones on about endlessly.