Dan Johnson, Author at ByDanJohnson.com

You Wanna Be a Jet Pilot? Check out UL-39

By Dan Johnson || May 6, 2016 2 Comments (Edit)

When they introduced Light-Sport Aircraft FAA prohibited use of a jet engine. Looking at the photos nearby you can see that this airplane cannot pass must as a LSA. Or, wait! That's no jet. It just pretended to be one at Aero Friedrichshafen 2016.

At my home airport (Spruce Creek Fly-in), I regularly see one or another full-size L-39 in various stages of being prepared for a new American owner. I was told that about 200 of these ex-Czech military jets are operating in the U.S. They are handsome, sleek, and fast-like-a-jet. Contrarily, the UL-39 is not as fast but neither should its cost of upkeep be anything close to a military jet. We're getting a bit ahead of ourselves. The UL-39 on display was a wonderful proof-of-concept aircraft that managed to engage nearly a generation of students in aeronautical engineering disciplines at the Czech Technical University in Prague. Market plans remain a couple years away, though interest appeared strong for the many who examined it closely at the just-concluded German airshow.

Albi UL-39 was reportedly 17 years in the making lead by Dr. Robert Theiner, whom I met alongside his creation. He and a team of students over these years created this unusual entry. While closely resembling an L-39, this edition is more affordable (projected around $225,000) — and operable — by recreational pilots when powered with a conventional gasoline reciprocating engine versus a turbine. Such engines alone can cost more than an entire Light-Sport Aircraft. UL-39 uses a high-revving BMW SR1000RR motorcycle engine producing 193-horsepower to drive a 13-blade impeller nestled in the fuselage aft of the tandem-seated occupants. With Albi's retractable landing gear, the BMW powerplant can push the aircraft to speeds of 124 knots. Stall is a modest 35 knots. Top speed in level flight with maximum continuous power (Vh) is 140 knots. Therefore UL-39 is no slouch but neither is it an military-grade jet.

Thoroughly designed and tested Albi UL-39 could qualify as a Light-Sport Aircraft. Only minor adjustments would be needed. Fixing the gear in the down position — as required in the U.S. — would surely lower the current listed cruise of 124 knots. Weight can actually go up, perhaps allowing a more deluxe interior. Despite its larger look, UL-39 can make European Ultralight weight, said developers, meaning 472.5 kilograms (1,041.6 pound), which figure includes an airframe parachute that is mandatory in Germany). An LSA Albi UL-39 seems easily possible. Created in a collaborative university setting with various partners involved, the bare fuselage and air inlet qualities of the design were tested in a wind tunnel (photo). As an engineering project, this was undoubtedly a fascinating project for groups of students and their faculty advisers.

The carbon-fiber composite construction was done by LA Composite. Assembly of the pieces was achieved by Skyleader, a producer of Light-Sport Aircraft such as the Skyleader 600 (video) among several other designs. This ambitious LSA company also has an versatile full-motion flight simulator that can be made to function with a wide variety of aircraft designs. As our photos show, the aircraft has successfully flown in the Czech Republic. No problems were reported though engineers say more work is needed to achieve a finished aircraft. A video playing in the Skyleader space caught your attention partly by the high-pitched whine of its impeller spinning rapidly. It may not sound like a pure jet engine, but neither does it sound like a piston engine driving a conventional prop. Albi UL-39 weighs only 772 pounds empty, holds 26 gallons of fuel that will give it a range of 300 miles (no doubt much further if they chose the coming Rotax 915).

Skyleader, the marketing name for Jihlavan Airplanes, said that during construction, care was taken to assure compliance with CS-VLA, a certification system for Very Light Aircraft in the European Union that is recognized by FAA. While UL-39 will not ready for market for a couple more years, one day those Walter Mitty jet jockey wannabes enthralled by the slippery lines of Albi. could have one of their own. Join me at Aero 2016 for a live-during-the-show look at Albi UL-39...

https://youtu.be/Z-bwxkorxhs

When they introduced Light-Sport Aircraft FAA prohibited use of a jet engine. Looking at the photos nearby you can see that this airplane cannot pass must as a LSA. Or, wait! That’s no jet. It just pretended to be one at Aero Friedrichshafen 2016. At my home airport (Spruce Creek Fly-in), I regularly see one or another full-size L-39 in various stages of being prepared for a new American owner. I was told that about 200 of these ex-Czech military jets are operating in the U.S. They are handsome, sleek, and fast-like-a-jet. Contrarily, the UL-39 is not as fast but neither should its cost of upkeep be anything close to a military jet. We’re getting a bit ahead of ourselves. The UL-39 on display was a wonderful proof-of-concept aircraft that managed to engage nearly a generation of students in aeronautical engineering disciplines at the Czech Technical University in Prague.

The “Showcase” is On in DeLand this November

By Dan Johnson || April 27, 2016 Leave a Comment (Edit)

Jana Filip sits in the PIC seat of an AutoGyro gyroplane with Terry Rose. photo by Florida Aviation Network

DeLand Airport seen from the air. Arrows identify (1) locations of U-Fly-It and Aero Adventure; (2) the SkyDive DeLand operation; and (3) the proposed site for the Sport Aviation Village, presently home to Renegade Aircraft.

What's in a name for an airshow? Quick, what's the official name of the big July show north of Chicago? "Oshkosh?" Yes, to most, but the association prefers EAA AirVenture Oshkosh. How about the one in Lakeland, Florida? "Oh, you mean Sun 'n Fun." The full name is Sun 'n Fun International Fly-In and Expo. Have you ever heard anyone say the whole thing? Another mouthful is Sebring U.S. Sport Aviation Expo, but it gets shortened various ways. At Sun 'n Fun 2016 DeLand airport Manager John Eiff and recently hired Sport Aviation Administrator Jana Filip held a name-that-show contest. More than 30 entries were received. "Some were very clever and witty like DeLand, DePlanes, DeShow," said Jana. In the end, the winning word was "Showcase," offered by veteran Paradise City Commentator, Michael McClellan. Why Showcase? "Because that's what the event will be — a showcase for airplanes and aviation stuff," McClellan said. "In my conversations with Jana, it became clear the focus of the event will be to showcase what sport aviation has to offer... and what DeLand's Sport Aviation Village has to offer. So why not just use the word that best describes what they're going to do?" Michael will be DeLand's official commentator. The first annual DeLand Sport Aviation Showcase will take place on November 3-5, 2016, following National Business Aircraft Association's NBAA 2016. That giant event with more exhibitors than even Oshkosh will take place just 30 miles down the road in Orlando, Florida. Filip said, "We hope that will make it easy for vendors, visitors, and the media to stop by to see what we have to offer in DeLand." The corporate suits that populate elaborate booths at NBAA might like to have a day of fun in the sun. Or, maybe not; the busy people who can buy multimillion dollar aircraft have to run back to the corner office and review business plans. However, the folks who fly those bizjets, and fix them, and sell them might indeed taking an extra day to enjoy a walk (or demo flight) on the light side. The big prize from following NBAA would be attracting some of the media throngs that attend the convention center show. That might help put the DeLand on the aviation map. "With this premier event, we'll be prepared to host 40 indoor and 40 outdoor exhibitors, as we get our infrastructure developed for a larger show in years to come," Jana said. "We're excited to build this show expressly to serve the sport aviation community. We'll make it easy for companies to offer demo rides and for customers to visit with exhibitors." "People enjoy air shows (with aerobatic or military acts), Jana continued, "but when you're seriously shopping for an airplane, propeller, avionics, or whatever you need for your plane, you want as much face time with the companies as you can get. That's what we'll provide, along with a fun atmosphere for people to enjoy all that sport aviation offers." Owned and operated by very supportive City of DeLand, DeLand Municipal Airport is open 24 hours a day. One reason the city likes the airport is that it carries its own weight, operating in the black and not consuming taxpayer dollars. It does this partly because some 35 businesses employ over 600 people in the parachute industry. It is also home to at least three airframe builders: U-Fly-It and the Aerolite 103, Aero Adventure, and Renegade Aircraft. It is the proposed home site for SPAR, the Sport Pylon Air Races. The airport opened in the 1920s with the first asphalt runway built around 1936. The city donated the airport to the Navy in 1941 as part of the war effort. At the end of hostilities, in March of 1946, the Naval Station was returned to the City of DeLand. The airport, officially named Sydney H. Taylor Field, sits on 1,600 acres in Volusia County, approximately 40 miles north of Orlando and just west of Interstate 4. Daytona Beach and the Atlantic Ocean is 16 miles to the east. Airport data for KDED is available from AirNav.

What’s in a name for an airshow? Quick, what’s the official name of the big July show north of Chicago? “Oshkosh?” Yes, to most, but the association prefers EAA AirVenture Oshkosh. How about the one in Lakeland, Florida? “Oh, you mean Sun ‘n Fun.” The full name is Sun ‘n Fun International Fly-In and Expo. Have you ever heard anyone say the whole thing? Another mouthful is Sebring U.S. Sport Aviation Expo, but it gets shortened various ways. At Sun ‘n Fun 2016 DeLand airport Manager John Eiff and recently hired Sport Aviation Administrator Jana Filip held a name-that-show contest. More than 30 entries were received. “Some were very clever and witty like DeLand, DePlanes, DeShow,” said Jana. In the end, the winning word was “Showcase,” offered by veteran Paradise City Commentator, Michael McClellan. Why Showcase? “Because that’s what the event will be — a showcase for airplanes and aviation stuff,” McClellan said.

Full Lotus Offers Amphibious Floats for LSA

By Dan Johnson || April 27, 2016 2 Comments (Edit)

They may not be as sleek and speedy looking as fiberglass floats and lack the familiarity of metal versions but Full Lotus floats have long been revered for their super tough exterior finish and their high functionality. As they were primarily a straight float system and prior to Lotus Floats being acquired by AFM, adapting the floats to amphibious operation took ingenuity from the owner or builder. As Aircraft Float Manufacturing puts it, "Full-Lotus's already versatile aircraft floats for water, snow and ice just jumped to the next level. The newest models are now also equipped for paved runways, gravel, dirt and grass." Zenair Floats / AFM said the new Lotus Amphib design is aimed at pilots who want it all. The company adds, "This new all-season multi-surface amphibious system easily installs to most light aircraft up to 1,450 pounds."

Debuted at Sun 'n Fun in April AFM's news floats were introduced for LSA-type aircraft. "The tough plastic shells resist rocks and other hazards better than any other aircraft float system available," said the company. Full Lotus' flat bottom design allows operations in just a few inches of water and AFM said the large wheels easily handle soft fields. Inside the floats — whose construction is well characterized by comparing them to inflatable boats from Zodiac and other brands — are multiple inflated cells, each independent of the others. "The pressurized air of the multiple 'bladders' (air-bags) offers unparalleled shock-absorbing capabilities," said AFM. Over the years these floats have commonly been used by ultralight aircraft and have long proven their toughness. The original developing company earned its stripes by making bladders for installation in fire bombers.

"We have optimized this new design with a unique main wheel system that retracts within the body of the inflated float," stated says Nick Heintz, speaking for the manufacturer. "This better protects the wheels, keeps landing loads centralized and greatly reduces drag while flying. It also maintains the sleek good looks of the well-known Full-Lotus floats." Sleek or not, depending on how you perceive them, the floats have seen extensive field use where floatplanes can strike submerged debris including branches and other detritus that could inflict damage to fiberglass or metal floats. AFM said the new float system is in production now and one of the first aircraft types to be equipped with it is the popular kit-built Kitfox. That Western U.S. company knows their airplanes are used in bush flying and Full Lotus floats make for a reliable companion when flying in remote, unfamiliar areas. To determine if Full Lotus can work for you (including dimensions, weights, and prices), visit AFM online.

They may not be as sleek and speedy looking as fiberglass floats and lack the familiarity of metal versions but Full Lotus floats have long been revered for their super tough exterior finish and their high functionality. As they were primarily a straight float system and prior to Lotus Floats being acquired by AFM, adapting the floats to amphibious operation took ingenuity from the owner or builder. As Aircraft Float Manufacturing puts it, “Full-Lotus’s already versatile aircraft floats for water, snow and ice just jumped to the next level. The newest models are now also equipped for paved runways, gravel, dirt and grass.” Zenair Floats / AFM said the new Lotus Amphib design is aimed at pilots who want it all. The company adds, “This new all-season multi-surface amphibious system easily installs to most light aircraft up to 1,450 pounds.” Debuted at Sun ‘n Fun in April AFM’s news floats were introduced for LSA-type aircraft.

Does Canada Welcome Light-Sport Aircraft?

By Dan Johnson || April 27, 2016 6 Comments (Edit)

One of Canada's most famous aircraft producers is Zenair, a sister enterprise to Zenith Aircraft based in the USA.

From the 1982 vintage Jesse Anglin's J6 Karatoo comes L'il Buzzard, introduced in 1990. Background: A development of the 1982 vintage Anglin J6 Karatoo, the L'il Buzzard was introduced in 1999 - Specs or order: here. L'il Huster and L'il Buzzard are kit aircraft with professional builder assist available.

You may not be thinking about it now while the snow swirls and piles up in mountainous white drifts, but in a few months, Canada will again be a very scenic place to fly. May an American LSA owner do so? While a growing number of countries around the world have been steadily embracing use of ASTM standards — as are used to gain FAA acceptance in the U.S. — Canada has resisted the trend. America's neighbor to the North has another category called Advanced Ultra-Light Aeroplane (AULA) that is very similar to LSA and has worked for Transport Canada for years. Canadian authorities have subtly changed the game and relaxed the cost of flying your Yankee LSA north of the border. According to writer Patrick Gilligan, "An exemption by Transport Canada (TC) makes it more affordable and less onerous for Light Sport Aircraft (LSA) from the United States to be flown into Canada." Gilligan continued to explain (original COPA article) saying that American LSA owners simply have to download and complete a Standardized Validation form (available here). The good news is that a former $100 fee has been eliminated. The bad news is that TC still requires a private pilot certificate with a valid medical. How about Canadians who want to own and fly a LSA in their home country? TC is still considering industry proposals. However, Gilligan wrote, "While the recommendations work their way through the bureaucracy, there are three existing aircraft categories into which a LSA can be registered in Canada." Method one is that LSA can be registered in the Advanced Ultra-Light Aeroplane (AULA) category. (A Basic or BULA category allows for simpler, more American-style Ultralight Aircraft.) The manufacturer must make a "Fit for Flight" statement, conform to AULA standard TP10141, appear on TC's eligible list, and meet other conditions which can be found here. The aircraft cannot gross more than 1,232 pounds with no float allowance. Method two is LSA can be registered in the Amateur-Built category. Aircraft in this category have no weight or seat limitations and "LSA ASTM maximum takeoff weights are 1,320 pounds or 1,430 pounds if the aircraft is operated on floats." An LSA using this category must meet a 51%-owner-built requirement and the aircraft must be on the joint FAA/TC eligibility list or pass a determination. Gilligan added, "The pilot/owner must hold an appropriate license to fly the aircraft in Canada, which is at least a pilot permit-recreational or a private pilot license." Method three is that LSA can be registered Limited Class, which was developed to allow old out-of production, non-certified aircraft but LSA can be included in this category. Gilligan explained, "This category does not have a weight limitation but LSA ASTM maximum takeoff weights are 1,320 pounds [with a] 1,430 pound allowance on floats." A Special Flight Authority application is required for flight into U.S. airspace. Special approval is needed from Transport Canada. Most countries, even those that say they fully embrace Light-Sport Aircraft approved to ASTM standards, tend to add some of their own regulation. So Canada can hardly be blamed for sticking to their AULA sector, which has a far longer history than FAA's SP/LSA rules. It appears most government agencies prefer to show their independence and not perfectly imitate FAA. While LSA are now better accepted in Canada, authorities in that country do not presently welcome flying by those holding a Sport Pilot certificate. So far only the only country outside America that does accept Sport Pilot is the Bahamas. You'll still need a medical and your Private certificate or better but duly licensed Americans can at least fly their LSA over the many lovely parts of Canada.

Cruzer Prepared for FAA Kit Evaluation Team

By Dan Johnson || April 27, 2016 Leave a Comment (Edit)

Watch our Video Pilot Report to get more details about the Zenith Cruzer model.

Freddy Heintz hovers his quadcopter over the Cruzer kit parts as part of the video shoot (see below).

Even very familiar companies like Zenith Aircraft company, part of a family light aviation empire including Zenair in Canada•, has to prepare well when FAA comes to visit. Specifically, this would be the agency's KET or Kit Evaluation Team. When various representatives of the regulatory agency visit they use a multi-page list to assure that a kit aircraft meets the requirement that 51% of the kit is built by the owner. Formerly called Experimental Amateur Built (or EAB), many aviators simply say the "51% rule." In earlier times, kit aircraft were scratch built — meaning a builder secured raw materials that had to be formed and finished while referring to drawings, a potentially very lengthy process. To ease the effort and increase sales, an industry developed to sell component kits. These have become increasingly sophisticated with qualities such as match-hole construction using CNC machines. Making it easier for a builder to assemble his or her aircraft is good, but the kit manufacturer must be able to clearly demonstrate how the owner will do 51% of the work, as required. As you might imagine, this demands a thorough review of the kit. To prepare for FAA's visit, company staff spread out all the kit parts for their Cruzer model in a hangar bay at the factory, showing what the kit looks like as supplied to builders (this video addresses how Cruzer fits in Zenith's line). You can watch a short video below that Zenith recorded; it demonstrates the part count pretty well and from the time it took just to lay them all out neatly, you may get some concept for the build effort to follow. Zenith kits "are supplied ready for assembly, using pulled (blind) rivets," said Zenith. "Parts are pre-formed and finished at the factory, and supplied pre-drilled, mainly final hole-size and ready for riveting. Welded assemblies are welded at the factory, and wing spars are supplied factory-finished." "This is just the latest Zenith kit to be evaluated by the FAA so the outcome of this evaluation is really not in question," observed Roger Dubbert, company demo pilot and customer service specialist. As an EAB owners can choose engines, avionics, and other options as they like, demonstrating the flexibility the 51% rule offers. Zenith said that popular engines include Continental, Lycoming, UL Power, Rotax, and a number of auto conversions, such as Viking. "Instrument panels can also be fully customized by the builder/owner, ranging from full IFR glass panels (Dynon, Garmin and others) to basic 'steam gauges' and/or iPad panels," added Zenith. Company president Sebastien Heintz added that his, "airplane[s] ... can still be operated by a Sport Pilot." Photos show the company's newest model the Zenith CH 750 Cruzer, "an economical all-metal two-seat cross-country cruiser based on the hugely successful STOL high-wing designs from aeronautical engineer Chris Heintz," concluded Zenith. The following time-lapse video shows the team carefully laying out all the airframe parts for their Cruzer model. • For those who prefer to expedite the process of building Zenair offers a builder assist center. Get more info here on Zenair's Two-Week Wonder program.

My 4 Favorite Aircraft Seen at Aero 2016

By Dan Johnson || April 23, 2016 1 Comment (Edit)

I always love traveling to Aero Friedrichshafen because of the new aircraft I will see. We media types live for the new stuff (because it's what we believe our readers or video watchers want to consume). I made my last dash through the hall on Saturday — Aero ran from April 20-23, 2016 — and I am now in Zurich, Switzerland awaiting my flight back to the USA. I saw many aircraft worthy of closer examination. I will prepare articles on those and more detail about the ones below, too. Later on, some of my Aero videos will hit YouTube after some editing. While the memories are fresh, though, I want to give an early peek at four aircraft that grabbed my attention ...and that of many others, judging from the challenge to get near them during opening hours. I present these in no particular order.

Zlin Savage Shock — Shock definitely created awe at Aero. On my final visit to their unique space with carpet that looked for all the world like grass (not that astroturf stuff that does a crude imitation), I saw visitors literally crawling under Shock, poring over its exterior details, and getting inside for a simulated experience. If you've seen Savage before — called Outback in America — you'll want to take a much closer look when it appears at Oshkosh this summer. This machine is a piece of work. Importer Bill Canino of SportairUSA gave me a full tour. Actually, he had to do it twice as I experienced... um, technical difficulties with my new video camera's audio. Here are some highlights. What's most obvious is the Just Aircraft SuperSTOL-like large shock absorbers and the big balloon tires. Shock also uses three sections of automatically-deploying leading edge slats (to SuperSTOL's two) per side. It has Fowler flaps with an integrated slat and vortex generators neatly tucked between the surfaces. The tail is larger to coordinate with a bigger wing (both deeper and of longer chord) and the tailwheel is, again like SuperSTOL, equipped with a shock absorber. More changes inside include, most notably, a rearrangement of the welded steel cage to provide much more headroom so that pilots in the outback can comfortably wear a helmet. In all, this is a very thorough and detailed update. Add a 180 horsepower Titan engine and this baby is ready to scream.

UL-39 (at SkyLeader display) — I acted like everyone else when I first saw the UL-39. Although I'd already seen photos of it flying, thanks to my EuroColleague, Jan Fridrich, I still had to marvel. This pointy nosed, fighter-looking aircraft appears in most ways to be jet powered. It closely emulates the popular L-39 Czech military jet (200 of which are reportedly flying in America), so of course, it had to look jet-like. UL-39 is presently powered by a BMW motorcycle engine driving a type of ducted fan though it uses impellers (13 of them!) with the engine running at a high revolution, more than 10,000 rpm at cruise, I was told. This aircraft uses retractable gear, naturally, as it tries to look like the fighter aircraft. Yet UL-39 is in some ways more modern and I don't mean it has a glass cockpit. Indeed by the use of all carbon fiber (an L-39 is metal), this dashing aircraft can actually make Europe's ultralight class meaning gross weight is confined to 472.5 kilograms or a bit less than 1,042 pounds. Amazing ...and I clearly was not the only who thought so. Led by professor Robert Theiner, UL-39 is a university project 17 years in the making. Composite parts were made by one of the partners with assembly of the pieces by LSA manufacturer, SkyLeader.

Bücker & Funk Clubman — He's done it again! A few years ago I got a big smile out of my longtime friend Peter Funk after seeing his latest Aero showplane ...a supersexy version of his FK-14 Polaris with a LeMans look to the cockpit. I called him the Steve Jobs of the light aviation world for his showmanship and superb craftsmanship. He rightfully beamed over the compliment but he comes back nearly every year with something equally attention getting. This year it was a Clubman complete with a seven-cylinder radial engine that, like the airplane, looks old but is new. "Retro" was how Flight Design director Christian Wenger described it and he only referred to the aircraft. Not to leave it at that, Peter convinced all his exhibit space partners that a dress code was part of the environment he wanted to create. Indeed, the whole team was in dapper period costumes. Peter shared his space with BRS Parachute rep for Europe, Frank Miklis; he and daughter Stephie got into the game, too. The space had a vintage motorcycle, an old tabletop radio, and a collection of furniture built new to look old. However, this was not simply a display. These aircraft Peter creates are built in small batches and sold to customers. Even this idea seems to work. By limiting the number available, they tend to sell out quickly. Marvelous. Well done, Steve ...er' I mean Peter!

JH Aircraft Corsair — Conveying a look something like the UL-39, I almost passed this by before Bill Canino of SportairUSA told me this wonderful creation could qualify as a U.S. Part 103 (or the German 120-kilo Class) aircraft. "You have to be kidding me," I exclaimed to Bill! I was intrigued by its resemblance to the F4U Corsair military fighter with its inverted gull wing design but I thought this was some heavier kit-built airplane. Of course, that would have been interesting, too, but I don't cover the heavy segments of aviation. Yet Jörg Hollmann's creation is indeed aimed at Germany's 120 Kilogram Class of airplanes that are remarkably close to America's Part 103 category. Part 103 has a maximum empty weigh of 254 pounds — a shade more than 115 kilograms. Alternatively 120 kilograms is 264.5 pounds but we're splitting hairs because Jörg is targeting 110-120 kilograms so he should easily be able to make Part 103. I was still skeptical as all that large diameter welded steel structure surely weighed too much. Wrong. That isn't steel in the photo; it's all carbon fiber tubes, deftly cut and laminated together. To prove the light weight, Jörg got inside and picked up the whole bare airframe like it was nothing. Jörg said his superlight Corsair will fly by Aero 2017 and be available for sale by Aero 2018. At a reasonably affordable $60,000, this might be the sexiest Part 103 aircraft ever. I plan to come back with more on these aircraft and others seen at Aero Friedrichshafen 2016. I imagine this appetizer whetted your hunger for more.

I always love traveling to Aero Friedrichshafen because of the new aircraft I will see. We media types live for the new stuff (because it’s what we believe our readers or video watchers want to consume). I made my last dash through the hall on Saturday — Aero ran from April 20-23, 2016 — and I am now in Zurich, Switzerland awaiting my flight back to the USA. I saw many aircraft worthy of closer examination. I will prepare articles on those and more detail about the ones below, too. Later on, some of my Aero videos will hit YouTube after some editing. While the memories are fresh, though, I want to give an early peek at four aircraft that grabbed my attention …and that of many others, judging from the challenge to get near them during opening hours. I present these in no particular order. Zlin Savage Shock — Shock definitely created awe at Aero.

SLSA Market Shares Report & Commentary for 2015

By Dan Johnson || April 21, 2016 2 Comments (Edit)

Updated 4/26/16 - This chart was updated to correct a formula error. The changed line refers to the "All other producers..." figure. It was 429 airplanes and 14.7% and that was incorrect.

SportCruiser by Czech Sport Aircraft, sold in the USA by U.S. Sport Aircraft, moved up again with a solid 2015.

While repeating another respectable year of SLSA sales (in addition to their kit sales), Searey may have become the best-selling LSA in China.

Article Updated 8/8/16 — The second chart appearing below for Calendar 2015 results had errors in the spreadsheet formula. They have been corrected below. —DJ My associate in Europe, Jan Fridrich of LAMA Europe, has been the source for a database search for many years as I seek to report market share statistics in the USA. He scours the FAA registration information and laboriously assembles the numbers. As he and I work to produce accurate info, Jan often makes contact with selected companies when questions arise, as they often do. I also reach out to producers in our effort to make the best possible use of the registration data to create our rankings. Jan has been one of his country's representatives in the Czech Republic's official work with the Chinese to help that nation build its lighter aviation infrastructure. He's made many trips to China in the last two years. Along with frequent travel in his job for the Light Aircraft Association time is short for him to find the hours it takes to review FAA's data. For 2015 data, he completed the effort as I headed to Sun 'n Fun and then to Aero, so... finally, here is our report with hearty thanks to Jan for doing this tedious work. The summary view is that American LSA registrations have remained very consistent over the last three years (2013, 2014, and 2105). Most industry players believe we should be seeing higher figures but the LSA results closely mirror trends reported by GAMA for type certified aircraft. Likely reasons for lower numbers may include pilots still uncertain what will happen with the medical and a large fleet of still airworthy though increasingly older used aircraft — the average age of which is around 38 years — that are available at lower cost than a new Light-Sport Aircraft. Since I am in Europe as this is written, I can pass along that several Europeans see a similar picture here, albeit without the medical issue. As 2016 began, America had just shy of 3,000 LSA airplanes in the registry. As we've said for years, this figure does not include weight shift aircraft, powered parachutes, motorgliders, or gyroplanes, which, if they could be accurately counted, would conservatively add 20%. Also, the figure also does not count many ELSA and should not count Experimental Amateur Built even if those aircraft are nearly identical to Special LSA. See this 2014 article for an effort to give a more accurate total of the LSA, LSA-like aircraft, and Sport Pilot-eligible aircraft operating in the United States. Our main fleet chart above reflects all SLSA airplanes ever sold in the USA, less any that have been removed from the registry, for example, if sold outside the USA or lost in an accident. As you can see, CubCrafters continues their climb and is now hovering just below Flight Design. Czech Sport Aircraft, American Legend, and Tecnam continue their growth making up the top five names. We leave Cessna on the chart for now but most readers know Skycatchers are no long being produced so they will climb no further. However, companies like Icon made their first tiny impact on the list with a single registration in 2015. I visited with Kirk Hawkins at Aero; he invited me to see their production facility in a month or so. When that California airframer begins serial production, their large number of orders should thrust them upward at an increasing pace (troublesome contract problems notwithstanding). In recent years our main chart also attempts to at least mention ELSA ad EAB where we believe we can rely on the numbers we find. Our more recent chart of single year performance is lead again by CubCrafters although even their pace slowed for 2015. The Western U.S. producer remains well ahead but others have done credibly well: Czech Sport Aircraft, Pipistrel, Progressive Aerodyne (Searey) and Van's. SportCruiser registrations were up from 2014 as were Pipistrel's while Van's, American Legend, Aerotrek, and Flight Design were down. Tecnam's numbers reflect only registrations of their LSA models but the company reports selling a similar number of type certified aircraft so their total American market presence is greater than our charts reflect. One you haven't seen at airshows in the last couple years is the Phoenix Air motorglider, an elegant machine but one in too-short supply, said U.S. importer Jim Lee. He has not been attending shows and will drop his advertising as delivery delays have stretched out too far despite interest he has found from American soaring enthusiasts. As noted, Icon added only one SLSA registration in 2015, Cessna is gone, and Quicksilver experienced their own drop from 2014 as that company reorganized. However, honorable mentions are deserved for Super Petrel (4 added), Sling (3), Brazilian Paradise is returning to the market after an absence (2 in 2015) and Topaz continues to build modestly (2). Another interesting development just announced includes the return of Zenair and their popular CH-750 STOL aircraft that will again be assembled as a ready-to-fly SLSA by M-Squared Aircraft in Alabama. Those readers fascinated with these numbers may wish to compare 2014 and 2013 info, so click those links to read those earlier reports. We dropped Allegro from the top-20 ranking even though their aircraft still has a good count as we've done with a few other brands over the years. Finally, while our main chart focuses on the top brands, note that the largest single percentage are registrations from "All other producers." So-called boutique brands still have their place in the LSA spectrum. As always, our disclaimer is that we only count FAA registrations and only those from the USA, which leaves out the rest of the world that accounts for most sales of LSA-type aircraft. Our statistics will not be identical to what companies reports as sales and do not include aircraft retired from service for any reason. Lastly, I repeat we cannot accurately count a share of new aircraft sales that might amount to 20-25% more if the data were reliable. These observations combine to make a more conservative report than may actually be factual but we prefer to err on the side of caution.

Early Preview of Aero Freidrichshafen 2016

By Dan Johnson || April 19, 2016 Leave a Comment (Edit)

The great show of Europe called Aero Friedrichshafen is about to begin. It starts officially tomorrow and runs through Saturday (April 20-23, 2016). I've lost count, but believe this is my 20th year of attending, far more than any other European show. As he worked to help exhibitors and manage the million details of his event, boss Roland Bosch said the event started in 1977, meaning next year would be its 40th, but... Aero alternated years from 1977 through 1991 (as do many European airshows). With the 1993 event it went annual, meaning this is the 31st Aero. On Monday, the vast 11 halls of the Messe (the facility name) were largely empty but slowly becoming populated with airplanes. In all of the gymnasium-sized halls with their elegant curved wood roofs, workers assembled displays. In Halls B1, B2, and B3 — where the light aircraft I follow are concentrated — displays are more elaborate than anything we typically see at U.S. shows. However, in the A-side halls, displays are magnificent, much like what one sees at the National Business Aircraft Association events (see Continental booth photo below.) I enjoy observing the set-up effort. I've gone to many airshows and I am always amazed at this: on the evening before the show opens, chaos appears to reign. I can envision no chance it will all be ready in time. Yet, hours later as the entrance gate opens, booth spaces (called "stands" in Euro-English) seem completely finished, serenely awaiting the rush of first attendees. It's a marvelous transformation I've witnessed again and again. As they set up their spaces, aircraft can be seen before they are dolled up for public consumption. I caught the retractable version of the BRM Aero Bristell. We may not see this airplane in the USA as the Light-Sport regulations don't permit retractable land planes (though, obviously, amphibious LSA seaplanes use what was once called "repositionable gear." I'm guessing this Bristell is quite a speedster that likely exceeds LSA's 120-knot speed limit in America. Pipistrel, as you will read in my market share post to follow, continues to move up the U.S. LSA market ranking and this company refuses to sit still. Today, an announcement boasted that their Virus SW 121 has achieved full EASA type certification. A limited number of other LSA producers have earned a Restricted Type Certificate (RTC) for their aircraft; Pipistrel noted theirs is not that but unrestricted approval by the European Union's equivalent to the FAA. While Pipistrel charges (pun intentional) off in all directions, they chose to feature their Alpha Electro prominently in their booth space or stand. The company has already delivered a few of these pure-electric-powered Light-Sport-like aircraft to flight schools that use them for pattern flight training. A quick swap of batteries to keep one set charging can theoretically allow for very economical, and quiet, operations. An American company is doing likewise with their Sun Flyer project but has some ways to go to catch up with Pipistrel. Over in the A halls, specifically in A-3, we see engine producers like Rotax — right up front in the highest traffic area — and Continental Motors, now also of Titan fame (the much-appreciated sponsor of our new video in the header above). In the A halls, visitors will find a dizzying array of flying products but also the biggest airplanes at the show. Along with their larger size, these companies mount impressive displays, like the two story-exhibit workers were assembling as I poked around early in the process. Along with their GA engines and their diesel entry, Continental displayed their Titan engine that has found favor on so many LSA in America. Company marketing guru, Emmanuel Davidson, said Continental will have some major announcements on opening day and I'll be present to hear items of interest to readers of ByDanJohnson.com. When I first started attending Aero, it was not in these giant halls. The new Messe was built after Aero began. In the first year I attended, the largest aircraft on display anywhere was a Cessna 206. Today, jets and big business aircraft are very much a part of the overall event, though I spend most of my time with the smaller aircraft that are my focus. The little guys cannot all afford to be present every year so this even-numbered year will not see the sailplane displays. Some LSA producers also don't come annually (for example, Tecnam will not be present) to preserve funds for other marketing expenses. Positively electrical and a glimpse of the future is how you might describe exhibits in the e-flight-expo. The Slovenian company Pipistrel, with a facility in very nearby Italy — where it finishes Light-Sport Aircraft intended for export to the U.S. (a necessity due to government requirements) — is one active outfit. In the e-flight-expo area, in the large entry foyer on the west end of the giant complex, Pipistrel was preparing a mock-up of their supersleek four seater called Panthera with a hybrid electric propulsion system. The e-flight-expo, significantly arranged by my publisher friend, Willi Tacke of World Directory of Leisure Aviation (WIDOLA) fame, was setting up to show off the technology achievements by enormous corporations like Siemens (supplying the motor on the Panthera mentioned above) and tiny companies, those enterprises that often lead the race in new innovative directions. I plan to spend some time in the entry foyer looking over the achievements of these companies. We don't know that electric propulsion, or hybrids, will truly arrive on the aviation scene anytime soon, but plenty of folks are rooting for such, including myself. One thing you will not see, as the show opens on Wednesday, will be the giant semi-tractor trailers that hauled in the merchandise. In the nearby view you see the enormous dual, tandem-wheeled trailer holding Roko airplanes (a company once associated with the aircraft now produced by BRM Aero, builder of the Bristell series). American companies have more modest funding, normally using trailers or flying their aircraft to events. Not all Europeans are so well-heeled either, but some have major hauling vehicles. The custom-built rig used by TL Ultralights was steadily being unloaded of aircraft and display equipment as I snooped around on Monday, two days before opening. When Aero open on Wednesday the 20th, I will continue my investigation of all things marvelous in light aircraft. I hope to capture some video material for later editing by Videoman Dave and I hope to post daily stories about cool aircraft and flying gear ideas I find. Stay tuned. This is going to be as interesting as ever, I predict.

The great show of Europe called Aero Friedrichshafen is about to begin. It starts officially tomorrow and runs through Saturday (April 20-23, 2016). I’ve lost count, but believe this is my 20th year of attending, far more than any other European show. As he worked to help exhibitors and manage the million details of his event, boss Roland Bosch said the event started in 1977, meaning next year would be its 40th, but… Aero alternated years from 1977 through 1991 (as do many European airshows). With the 1993 event it went annual, meaning this is the 31st Aero. On Monday, the vast 11 halls of the Messe (the facility name) were largely empty but slowly becoming populated with airplanes. In all of the gymnasium-sized halls with their elegant curved wood roofs, workers assembled displays. In Halls B1, B2, and B3 — where the light aircraft I follow are concentrated — displays are more elaborate than anything we typically see at U.S.

Sun ‘n Fun 2016 Debrief & Summary

By Dan Johnson || April 16, 2016 Leave a Comment (Edit)

Doing What We Do... Interviewing Hsieh Chi-Tai of AeroJones Aviation about his Taiwan company's manufacturing of the Flight Design CTLS for import by Flight Design USA.

Paul Mather (L) shakes hands with Zenair CEO Matt Heintz after they inked a deal to join forces in creating a new SLSA version of the popular CH 750.

Fixed wing Part 103 ultralights continue to attract buyers and the choices are broadening. In this file photo we see the lightest Quicksilver Sprint.

Sleek, smooth, and looking jet-fast is this new P&M Aviation entry called Pulsr.

Rob Rollison of Aerotrek gives an interview for the new ELA gyroplanes he is representing including this very handsome Eclipse 10.

Miguel Soto has it down pat, completely tearing down and reassembling the Titan 180 horsepower engine in their display — twice! — during Sun 'n Fun. Videoman Dave's camera is mounted high to capture time-lapse imagery of the whole event.

Sixteen of the best suppliers to the light airplane industry. Top left, engines (L-R): Moderator Sebastien Heintz, Zenith Aircraft; John Heitland, Continental Motors; Robert Helms, UL Power; Marc Becker, Rotax Aircraft Engines; Pete Krotje, Jabiru ||| Top right, writers: Ben Sclair, General Aviation News; Pia Bergqvist, Flying; Robert Goyer, Plane & Pilot; Paul Bertorelli, AVweb ||| Bottom left, avionics: Matt Litnaitzky, MGL Avionics; Ian Jordan, Dynon Avionics; Andrew Barker, TruTrak; Ananda Leon, Levil Technology ||| Bottom right, apps: Angela Anderson, ForeFlight; Steve Podradchik, Seattle Avionics (FlyQ); Paul Edhlund, WingX Pro (Hilton Software); Jim Laster, Garmin Pilot. writers photo by Kathy Lubitz

The super-short summary of Sun 'n Fun 2016: weather was beautiful; even the one night of rain gave way to a sunny day and all other days were as good as it gets. No accidents occurred to my awareness. Crowds were good if not record-setting. Airplanes were sold; I conservatively estimate about 30 sales of light aircraft, based on my inquiries. What's not to love? As with any such attempt to cover an event the size and breadth of Sun'n Fun, this article cannot include all deserving aircraft, with regrets to any not mentioned below. We also shot lots video that will follow as the editing can be done (photo). This article is longer than I prefer but I have plenty to tell you and I was simply too engaged during the event to keep posting. So... let's get going! AIRPLANES (three-axis control) — Sun 'n Fun drew all the wonderful light airplanes we love but a few were touting fresh news not previously reported. One of the most significant developments was a Zenair of Canada collaboration with Alabama's M-Squared Aircraft. They inked a deal for M-Squared to fully assemble the popular "Sky Jeep" CH 750 and deliver it as a fully-built Special LSA. Some years ago AMD and then Eastman built the popular STOL aircraft (as the 701, at that time) in a partnership with Zenair but it's been a rather long time since you could buy a ready-to-fly 750. That will change by summer; M-Squared boss Paul Mather reported the first subassemblies are being manufactured now. He expects to build perhaps 10 in 2016, ramping up as demand suggests. This is a smart move by Paul who will continue to make his also-SLSA Breese 2 among other models. I reported earlier that Progressive Aerodyne won Chinese CAAC approval for their Searey amphibian, without a doubt the most successful light seaplane. Given a (presently) small market for that populous country and with 11 aircraft already shipped, Searey may have bragging rights as the best-selling LSA in China. Congratulations to Adam Yang, Kerry Ritcher, and the Searey gang. Given Icon A5 pricing soaring past the $200,000 barrier, Searey is a relative bargain for an aircraft with more 500 already flying (most built as kits). Jabiru North America (their new company name) boss Pete Krotje was pleased to announce the first Jabiru J170-D will appear at Oshkosh, sporting a value-oriented price tag below $100,000 for a surprisingly well equipped aircraft. It should work well in flight schools, he believes; I think individual pilots could flock to the model. Pete's company will also debut new models of engines: their 81 horsepower 2210 four cylinder and 120 horsepower 3310 six cylinder. We saw the first U.S. appearance of the handsome all-metal low wing Viper SD4 from Tomark Aero. Work is underway to gain SLSA acceptance though this may be some time off yet. They will reportedly also debut their high wing Skyper at Aero. I'll be looking for it next week. Flight Design USA had a "come-back" show, we heard, thanks to their new arrangement to buy completed SLSA versions of their popular CTLS from AeroJones Aviation of Taiwan. They said the first aircraft will soon be delivered to distributors. The company is offering their 202 model, all ready with ADS-B gear. However, in work with consultant John Hurst, they also announced an ADS-B Out solution for the 400 existing owners of CT-series LSA. PART 103 (ultralights) — Although too many people mistakenly believe otherwise, the world of Part 103 fixed wing aircraft is alive and well. At Sun 'n Fun, we did a video interview with Dennis Carley about his kit version of the hot-selling Aerolite 103. He's doing that to offer shorter delivery times while he facility is working to capacity (about 50 aircraft per year). Kits will also allow non-103 customization some customers want. We also did a video interview with Kolb Aircraft's Bryan Melborn about his tricycle gear version of the Part 103 FireFly, dubbed the TriFly... and they don't mean you have to try and fly it. They can build you one for around $25,000 or save you a bit with a kit you can customize. Kolb's display TriFly had a Rotax 447 mounted; that engine is out of production but many are available in good condition and, yes!, Bryan said TriFly can make Part 103 with that engine. Other news involving three-axis Part 103 aircraft invoke two well known brand names: Quicksilver and CGS Haw. Both are very longtime players in the light aircraft space and both have just gone through major organization changes. Quicksilver sold all inventory and numerous fabrication tools — "several semi-trailers worth" — to Bever Borne's Air-Tech Inc., operation in Reserve, Louisiana near New Orleans. Bever has been a Quicksilver man far longer than anyone at Quicksilver so he's arguably the best choice to hold all the cards. However, the California company has reportedly also signed an agreement with Aero Adventure to manufacture kit versions of the line at their DeLand, Forida operation. We'll watch to see how this plays out since the company restructured last summer. Terry Short bought all the inventory, tooling, and rights to the CGS Hawk line. He had a booth space to talk to prospective clients but declined to do a video interview until he is better set up; the deal only transacted a couple months ago. WEIGHT-SHIFT (trikes) — We saw several interesting new trikes at Sun 'n Fun 2016. Among them was the P&M Aviation Pulsr that managed to score a Light Sport Innovation Award from the judges. Congratulations to representative Tony Castillo and the British design team lead by Bill Brooks. Pulsr manages to look fast sitting on the ground with its sweeping windscreen smoothly integrated to the aft carriage and engine cowl. Evolution Trike, with the most colorful trike hardware on the planet, had a new Polini engine installation on their single seat, Part 103-capable Rev. This fascinating lightweight engine has gear drive and a clutch to make for a smooth-running single banger packing 35 horsepower. Between Rev and Revo, this Zephyr Hills, Florida company is always one I watch closely. Tiny and superlight — and quickly foldable to fit in your sedan or light truck — are the operative terms for the Aeros Nano Trike (ANT), made especially for hang glider pilots who no longer want to run their take-offs or landings. This highly successful producer of competition-winning hang glider wings is helping their customers fly longer more comfortably. The Ukraine company is represented in the USA by SilverLight Aviation. GYROPLANES — Rotax Aircraft Engines, the dominant player, by far, supplying powerplants to the light aircraft field around the world, has in recent years said they sell more 912 engines to gyroplane producers than any other aircraft segment. Between Germany's AutoGyro (which has delivered around 2,000 units) to Italy's Magni (900 units) to Spain's ELA (700 units) and all other builders (about 500 units), this class is exploding... although in the USA, one can only say it is growing because owners have to build their aircraft from kit as FAA never completed the goal of allowing a Special LSA version. The agency's sluggishness to remedy this situation, despite years-long efforts by industry, brought segment leader AutoGyro to pursue Primary Category approval, a significantly-costlier and more complicated process than following ASTM guidelines (standards for gyros have been done for years). As reward, the company will be able to sell fully-built gyroplanes to Americans, though that approval may not carry over to other countries. SilverLight made a public debut with their brand-new American Ranger AR-1. Developer Abid Farooqui, with whom we shot a video interview, said he went from concept drawings to completed aircraft in barely over nine months. Having given birth, SilverLight has created the first American gyroplane in the modern European style... all "Made in the USA!" (except for rotor blades, from France). SilverLight is an unusual light plane supplier representing a fixed wing aircraft, weight shift trikes (both by Hungarian builder Apollo), and their new gyroplane. Abid is also a well qualified engineer and ASTM expert who has helped several other companies. Impressive! Speaking of impressive, people practically drooled over the very sleek ELA Eclipse 10 gyroplane being offered by Rob Rollison's Indiana-based Aerotrek. We've seen their open cockpit gyroplanes before but Eclipse 10 made its American debut at Sun 'n Fun 2016. Only a handful are flying though the Spanish builder has a solid track record with earlier models. POWERPLANTS — What goes up... must have an engine to do so. We looked at several, interviewing several officials. Market leader Rotax, represented by Aircraft Engines Manager Marc Becker reported the new 915 iS engine debuted at AirVenture 2015 has more than 50 flying hours and some thousands of hours logged on the dynamometer in their factory test cells. The engine is highly awaited by many in the LSA field and Marc noted several dozen airframes are working with the design now. The 915 iS features the fuel injection of its 912 iS sibling but adds a 5:1 turbo that will deliver a high percentage of power up to 20,000 feet or more. So potent is it that an intercooler is needed and the new equipment needs planning by airframe builders. The company is consistent in saying the new engine will be available, all certified and ASTM approved by the latter half of 2017. Continental's super-powerful, 180-horsepower Titan line is finding increasing support. CubCrafters started the parade but is now followed by Zlin's Savage Outback, American Legend, Kitfox Aircraft, Just Aircraft, Rans, and Vickers for the Wave seaplane LSA. Continental bought developer ECi last year and all signs are full speed ahead for this powerplant with a surprisingly good power-to-weight ratio. The company did a public tear-down and rebuild of a Titan engine in their display... twice. We mounted a camera set for time-lapse imagery to record the whole process. We think you may enjoy this when ready. Belgium's UL Power is another company with growing acceptance, with more airframe companies giving one of their models a try. U.S. representative Robert Helms — who enjoys referring to himself as a "recovering lawyer" since he ditched the suit to pursue something more gratifying — took time away from his display to moderate three of LAMA's panels (see below) and participate in one of them. Robert reported that the Belgium-based creator of these high-tech engines (even featuring FADEC) is working to meet ASTM standards that could one day result in engines being factory installed on SLSA. In the One-More-Thing department made famous by former Apple CEO Steve Jobs, work by Aircraft Spruce deserves a mention. The company is geared up to address homebuilders who want to speed the building of panels. The publisher of a giant 1,000-page+ catalog has a division of their company that custom builds wiring harnesses making the addition of a wide variety of avionics faster, easier, and more accurate than many kit builders might manage on their own. We did a video on this subject; watch for it in the weeks ahead. DEBATES — I'll end this rather lengthy recap with something that kicked off the event and ran the first four days. I refer to the "Great Debates in Paradise City." In its big tent in the light plane area of Sun 'n Fun 2016 — made possible with generous support from Aviators Hot Line — LAMA hosted four debates. The first on Tuesday featuring engines for light aircraft, including Continental Motors and their Titan line, UL Power, Rotax Aircraft Engines, and Jabiru; next on Wednesday, a debate between four top aviation journalists including writers for General Aviation News, Flying magazine, Plane & Pilot magazine, and AVweb; on Thursday, LAMA collected four leading avionics producers including MGL, Dynon, TruTrak, and Levil; and concluding on Friday were all the best-selling iPad and Android apps featuring ForeFlight, Seattle Avionics' FlyQ, WingX Pro, and Garmin's Pilot. A sincere thanks to all 16 panelists for taking time out of their busy days to participate and to the Flying Musicians Association for arranging professional-grade public address equipment to make it work. All four debates were captured by Videoman Dave for his YouTube channel. In the way of the Internet, all these are freely available, but I encourage you to support his efforts by subscribing annually or get a great deal on hisLifetime offer. Tomorrow, I blast off for southern Germany and the Aero Friedrichshafen show, where I hope to make more frequent posts about cool aircraft and gear I find in Europe.

The super-short summary of Sun ‘n Fun 2016: weather was beautiful; even the one night of rain gave way to a sunny day and all other days were as good as it gets. No accidents occurred to my awareness. Crowds were good if not record-setting. Airplanes were sold; I conservatively estimate about 30 sales of light aircraft, based on my inquiries. What’s not to love? As with any such attempt to cover an event the size and breadth of Sun’n Fun, this article cannot include all deserving aircraft, with regrets to any not mentioned below. We also shot lots video that will follow as the editing can be done (photo). This article is longer than I prefer but I have plenty to tell you and I was simply too engaged during the event to keep posting. So… let’s get going! AIRPLANES (three-axis control) — Sun ‘n Fun drew all the wonderful light airplanes we love but a few were touting fresh news not previously reported.

A Powerful Wave Is Headed Your Way!

By Dan Johnson || April 3, 2016 Leave a Comment (Edit)

This a rendering of Wave's upper fuselage center of Wave. Get a more complete view of the airplane in this article.

The above image shows three upper fuselage carbon fiber production components, some of which are for first customer aircraft deliveries.

In this image the windscreen mold has just been cured in Vickers' oven and is now ready for the first batch of screens to be made.

Nose components of Wave. See more complete images of the LSA seaplane and read all we offer at this link.

Unless you've had your mind on other pursuits — oh, for example, preparing to head to Sun 'n Fun 2016 next week (the show runs April 5-10) — you could hardly miss the growing buzz surrounding Icon. A soft whistle of air escaping the cabin turned into a deafening roar as Aero-News.Net (always fast with news), AOPA online, AVweb and others piled on to a story about Icon's 40-page A5 purchase contract. Credible journalistic work was done by Jim Campbell, Jim Moore, and Paul Bertorelli (respectively of each of the publications mentioned above) in documenting the behemoth contract. I have an opinion too — one part respectful of the California company's wish to protect their brand and their investment and and one part saying, "What the...?" I see no reason to delve into further than the lengthy stories my fellow writers already posted. Instead, I like following what's new in Light-Sport Aircraft, light kit aircraft, and ultralights. I have such an abundance of story material, my task is how to present it all. Thanks to Jim, Jim, and Paul for doing their jobs but I prefer to look south... way south, all the way south to New Zealand, nearly on the other side of the planet. I refer to Wave from Vickers Aircraft. I've been following this since near the beginning (much like I did with Icon) and I want to provide an update from the company. People are scratching their heads about Icon. Many (like me) wish them well in their goal to grow aviation but wonder what is taking so long. Meanwhile, working furiously but out of the glare of bright stage lights is Paul Vickers and his dedicated team at Vickers Aircraft. Their work demands careful planing and other elements. First: vision. Many think Icon started something good. Certainly their airplane is handsome and flies without fault. They had vision. Over my years in aviation publishing, I've met hundreds of engineers and hundreds of artists. I find those creative folks share a common theme, that of wanting to do something excellent. Aircraft designers envision what some of us cannot. Then they start drafting. The same could be said of a sculptor looking at a massive block of granite or marble and seeing the finished work before picking up a tool. "From the beginning our plan was to build a production aircraft using realistic techniques and real world solutions," said Vickers CEO, Paul Vickers, with whom I've been communicating steadily for more than two years. "I am pleased to say that real progress is exactly what we are achieving." Especially in light of recent events, Paul's observation — made several days before the Icon furor started — was, "The LSA sector is screaming out for an amphibian that is real and delivers on its promises. Wave will do so, you have my personal guarantee," asserted Paul. Second: money. You have to have it and plenty of it to build a new-from-scratch LSA seaplane. This may be one of the toughest tasks: birthing a new airplane company... just ask Icon or many other companies. "We secured American investors to help us bring Wave to reality," said Paul. "Their incredible support helped to shape 2015 into a year of progress and success." The images accompanying this article give visual proof of progress much better than engineering drawings can. "Our customers continue to give us the confidence and determination to reach beyond our limits to bring our incredible product to the aviation market," Paul expressed. "With strong encouragement from our supporters we were driven to strive for excellence." Third: tooling. In 2015 Vickers Aircraft fired up their first curing oven. "We are well underway with producing the pre-preg carbon fiber parts for the first production cycle," said Paul. He added that custom-developed PLC software enables detailed control of heating cycles and offers the full traceability that is required to manufacture aircraft. Vickers' oven is capable of producing components for 30+ aircraft per year, he said. Team Vickers is fully in control of their process. "All components for the Wave, both aluminum and carbon fiber, are made in house by our dedicated team," Paul noted. You cannot build an all-carbon-fiber airplane without some rather exotic tools. (For comparison, Icon does not primarily use carbon fiber, though companies like Flight Design have done so for years.) Fourth: manufacturing. Over my years following more companies than I can recall anymore, I've seen brilliant designers create some fantastic airplanes... and then never build them, or not very many of them. Some engineers design for production from the start and Paul Vickers relentlessly stresses this is his goal. Paul said, "As we enter into the next stage of growth for Vickers Aircraft we have begun looking for a suitable location to base Vickers Aircraft USA, our sales, training and delivery facility in the United States." He has begun exploring sites on the East and West coasts. As reported earlier, Wave will be powered by the 180-horsepower Titan engine, now offered by Continental Motors. This potent powerplant should do wonders compared to similar weight LSA seaplanes using 100-115 horsepower. "Deliveries will start early 2017," promised Paul. "We are aiming to be flying late this year." Indeed, a powerful Wave is building. Below, watch a video of production work to make carbon fiber parts for the Vickers Wave...

Unless you’ve had your mind on other pursuits — oh, for example, preparing to head to Sun ‘n Fun 2016 next week (the show runs April 5-10) — you could hardly miss the growing buzz surrounding Icon. A soft whistle of air escaping the cabin turned into a deafening roar as Aero-News.Net (always fast with news), AOPA online, AVweb and others piled on to a story about Icon’s 40-page A5 purchase contract. Credible journalistic work was done by Jim Campbell, Jim Moore, and Paul Bertorelli (respectively of each of the publications mentioned above) in documenting the behemoth contract. I have an opinion too — one part respectful of the California company’s wish to protect their brand and their investment and and one part saying, “What the…?” I see no reason to delve into further than the lengthy stories my fellow writers already posted. Instead, I like following what’s new in Light-Sport Aircraft, light kit aircraft, and ultralights.

Aircraft Spruce Acquires California Power Systems

By Dan Johnson || April 3, 2016 Leave a Comment (Edit)

Aircraft Spruce boss Jim Irwin (L) confirms the deal to acquire Mike Stratman's California Power Systems.

CPS has been a steady supplier of Rotax Aircraft Engine parts and services for 30 years.

Aviation powerhouse Aircraft Spruce (officially Irwin International Inc.) announced it had recently completed agreements to buy California Power Systems (CPS); both are California-based enterprises. This shows what CPS had accomplished through 30 years in business but it also shows that Aircraft Spruce remains committed to Light-Sport Aircraft, by far the largest users of the Austrian engine. It also shows the high-tech high-revving powerplant with liquid cooling and gear reduction drive continues a steady advance deeper into the American aviation market. *** In a formal statement, Aircraft Spruce said, "[We] acquired California Power Systems on November 4, 2011 and ... moved the operations from San Leandro to Corona, California. Irwin International Inc, which also owns Aircraft Spruce & Specialty Co., a leading aircraft parts distributor, will operate Aircraft Spruce and CPS as separate divisions in the same 62,000 square foot warehouse in Corona." *** CPS was founded in 1981 by Mike Stratman and has been the western U.S. regional Rotax Service Center for many years, offering Rotax engines, parts, and other ultralight and Light-Sport Aircraft products to aviators around the world. Aircraft Spruce elaborated, "In addition to engine and parts sales from the Corona facility, CPS will also maintain a maintenance shop for Rotax engine repairs and overhauls." *** To my view as a longtime observer of light aviation since well before LSA came on the scene in 2004, CPS was an integral part of the acceptance of Rotax Aircraft Engines in the United States (along with organizations like Lockwood Aircraft Supply and others). Mike's early "Care and Feeding of Rotax..." articles and videos were an important source of information on the European engine. In the second decade of the 2000s, however, the Internet and mobile resources have come into the foreground and VHS or DVD videos are receding. Organizations like Rotax-Owner.com are regularly offering information and groups like Rainbow Aviation or Aero Technical Institute now train a growing number of Rotax-qualified mechanics. *** The joining of a stalwart like Aircraft Spruce with a well-established California Power Systems appears to strengthen acceptance of and support for Rotax Aircraft Engines. One of the great challenges in aviation is successfully bringing a new powerplant to the market, true even for such a sophisticated entry as the Rotax 912 and 914 engines. Many correct steps are needed to build trust in an engine and I believe Rotax got a great boost from the Aircraft Spruce/CPS hook-up. Congratulations to both entities!

Two More SLSA Makes 140!

By Dan Johnson || April 1, 2016 Leave a Comment (Edit)

Merlin images are courtesy of Glasair Aviation.

SkyRunner image is courtesy of the company. This does not represent the current version displayed at airshow which is a larger two-seat variety.

Predictions of a great thinning of the herd... of a consolidation of LSA producers to a handful of leaders never came to pass. No wonder, when the new Special LSA acceptances keep piling up. What I find quite fascinating is that the four newest SLSA were Made-in-American aircraft or seven of the last ten. The Yankees are coming on stronger after the Europeans owned the market for the first few years. I have new SLSA airplane market share numbers for 2015 thanks to hours of work by my friend and LAMA associate, Jan Fridrich. With Sun 'n Fun and Aero approaching I have simply been short of time to give such important info the attention it deserves. Yet, as soon as possible... Meanwhile I am pleased to announce the latest SLSA. Welcome to Glasair's Merlin LSA that we reported in this video with company president Nigel Mott. AOPA crack reporter, Al Marsh reported Merlin LSA is priced at $149,950. He noted that that this acceptance by FAA "marks the kitplane company's first entry into factory-produced aircraft." He added, "It will not be sold as a kit." Glasair said Merlin LSA meets the regulation-mandated 45-knot stall speed and claims a 104-knot (120 mph) cruise speed. The company reported the new SLSA has a useful load of 530 pounds. When filled with a full load of 24 gallons of fuel, Merlin will have a payload of 386 pounds. Other Merlin specs: wingspan 32 feet; cabin width of 47 inches; and baggage capacity 50 pounds. The company has selected Rotax's fuel-injected fuel-sipping 912iS engine along with Dynon's SkyView Touch digital instrument. Al reported "Glasair plans to offer an optional BRS airframe parachute system." Over at Flying magazine, Pia Bergqvist wrote, "The FAA sign-off comes less than a year after the Merlin first took flight last April and two years after the program was announced at the Sun 'n Fun 2014." She added "Glasair has taken eight deposits to date. The initial production rate is set for 18 airplanes during the first year." Glasair Aviation is owned by Jilin Hanxing Group in northern China, a mere "155 miles from North Korea" Al Marsh noted. Please note that Glasair's Merlin LSA is different from Aeromarine-LSA's Merlin PSA. Merlin PSA is a kit-built design at present. One that everyone in aviation appeared to miss was the SkyRunner Mk. 3.2. That is no wonder, perhaps, as Team SkyRunner has focused their airshow displays on boat shows although they did attend EAA in the Innovation Pavilion last year and the Flying magazine Expo in Palm Springs. Article Update 4/2/16 — A correction is needed to say that SkyRunner has not received the full blessing of FAA on their Mk 3.2. In most SLSA audits, authorities have a few points in documentation they want revised. Team SkyRunner is making these adjustments; I will report the final acceptance. While I look forward to flying both these interesting machines that occupy nearly opposite ends of the LSA spectrum, the one that truly captures my attention is SkyRunner, if only because it can drive as well as fly. Based on their videos, it appears to haul butt on a sand dune or other off-road terrain. Indeed, the company has generated interest from the military and other non-traditional customers. The last time we spoke at length about SkyRunner, boss Stewart Hamel said his company had logged around 150 orders for this gnarly-looking contraption. We also made a video about the cool ride for your viewing enjoyment. Anyone who says the LSA sector does not remain vibrant and fascinating is either not paying attention or has a bad attitude. As closely as I follow this industry, it seems wonderfully alive and well. Neither Merlin nor SkyRunner will be available for examination at Sun 'n Fun next week, but attendees will have plenty to catch their attention (see article below, which is surely not a complete list). I hope to see many readers present, but for those that can't come, I'll try to stay up late enough to post news as I find it. Stay tuned!

Predictions of a great thinning of the herd… of a consolidation of LSA producers to a handful of leaders never came to pass. No wonder, when the new Special LSA acceptances keep piling up. What I find quite fascinating is that the four newest SLSA were Made-in-American aircraft or seven of the last ten. The Yankees are coming on stronger after the Europeans owned the market for the first few years. I have new SLSA airplane market share numbers for 2015 thanks to hours of work by my friend and LAMA associate, Jan Fridrich. With Sun ‘n Fun and Aero approaching I have simply been short of time to give such important info the attention it deserves. Yet, as soon as possible… Meanwhile I am pleased to announce the latest SLSA. Welcome to Glasair’s Merlin LSA that we reported in this video with company president Nigel Mott. AOPA crack reporter, Al Marsh reported Merlin LSA is priced at $149,950.

Sun ‘n Fun Preview … 17 Aircraft to Check

By Dan Johnson || March 30, 2016 Leave a Comment (Edit)

Aerolite 103 by U-Fly-It

Jabiru J170-D from Jabiru North America

Pulsr by P&M Aviation

ELA Eclipse 10 presented by Aerotrek

New American Ranger AR-1 from Silverlight Aviation

Every year before the big shows, I often hear from journalist friends working for other publications. This year as other years, they need advance knowledge to get things started for print publications working on longer deadlines than those of us in the online publishing game. To help my fellow writers, I've been keeping a tally of what I expect at Sun 'n Fun 2016. Here we go...! By the way, these are not order of importance or impact. Please don't assume. U-Fly-It, producer of the popular and agreeably-priced Aerolite 103 (ready-to-fly for well under $20,000) is well along in planning for a kit version. While running their facility at or near capacity, this move may help get airplanes to people faster plus allowing those who want features that will not qualify as a Part 103 ultralight to go Experimental Amateur Built. Thinking of modestly priced aircraft, Quicksilver will be represented at Sun 'n Fun at the Air-Tech space. Air-Tech's Quicksilver Superman, Bever Borne can support any model the company ever made (and more). Meanwhile, another plan begins to unfold. Details are still forming but pilots (and dealers) interested in arguably the most successful kit in all of aviation history will want to inquire further. Many folks are buzzing about Icon Aircraft making their first Sun 'n Fun with an exhibit for their professionally-marketed A5 LSA seaplane. Since Florida has thousands of landable waterways, it seems an obviously-smart decision to mount an exhibit in Lakeland (even the city name seems to invite the California company). Speaking of first viewings (to Americans anyway), Rob Rollison of Aerotrek fame is bringing the superbly sleek ELA Eclipse 10 from Spain. This gyroplane is literally a thing of beauty and is the top of the company's line of rotary aircraft. Of course, he'll also have plenty of great-selling Aerotrek A240s and A220s In other gyro news, a brand new model will be seen from Abid Farooqui of Silverlight Aviation. His American Ranger AR1 has gone from sketches to a beautiful aircraft in barely over nine months, no surprise to me, given the engineer's strong credentials. Abid helped aircraft like Searey get through their FAA audit with flying colors and now he's bringing his own design. At their centrally located booth, at a press conference, and at the LAMA Great Debate about engines on opening day in Paradise City, Rotax Aircraft Engines is prepared to give an update on their much-anticipated, fuel-injected, turbo-boosted 135-horsepower 915 iS engine. Come hear and meet engine division manager, Marc Becker, a most affable fellow. Another closely-watched company is Flight Design. Their U.S. importer will be present to talk about their new second source for completed airframes, called AeroJones. The clouds are beginning to clear for the LSA market leader and president Tom Peghiny will be prepared to field inquiries from press and pilots alike. Like Quicksilver, new owner Terry Short will be present to talk about his acquisition of the historically-important CGS Hawk line. He only recently took over the company so he will not rush to assemble an airplane but he will be available to update fans of the very affordable and well-liked aircraft line. Paul Mather of M-Squared Aircraft reported a new plan progressing well for him to work with the Zenith/Zenair CH-750 aircraft as he seeks to make the popular "Sky Jeep" available one again as a fully-built Special LSA. We've seen this before (as the 701, at that time) from AMD and then Eastman Aviation but it's been some years since you could buy a ready-to-fly 750. Come hear more. Continental Motors, now owners of the popular Titan series seen on several Light-Sport Aircraft and various kits will be doing a full disassembly and reassembly of one their 180-horsepower Titan engines. Technicians will do this twice during Sun 'n Fun 2016. This will provide interested parties a rare chance to see the insides of their potent powerplant. A few new or renewed aircraft will return to Sun 'n Fun. One is the Jabiru J170 D, the somewhat smaller version of their spacious-cabin, three-door J230. The 170 model is especially appropriate for flight schools and carries a modest price of $99,900 even very well equipped. Jabiru North America proprietor Pete Krotje will also field questions about the new Jabiru engine models at his booth and at the Great Debate about engines in Paradise City. Brand new is the significantly enclosed, and very smooth-looking Pulsr trike (no, that's not a typo; it follows their Quikr model). Other than the very impressive Evolution Revo, we haven't seen as much development in larger trikes so it will be good to see P&M Aviation showing their newest model. The P&M model is a larger two-seat, go-fast design, but for those interested in getting a hang glider wing aloft for soaring flight the super-light Aeros Nano Trike (ANT) will be present with a folding landing gear model. We also look forward to updates from Super Petrel USA as the beautiful Brazilian biwinged LSA seaplane establishes it factory-owned outlet in Florida. To facilitate North American and other deliveries the southern hemisphere company has set up shop at the Ormond Beach airport (north of Daytona Beach). Speaking of seaplanes, we understand Aero Adventure has outfitted an Aventura with a powerful Subaru engine and it could make an appearance. This company also has very some interesting plans that we hope they may be prepared to flesh out in the near future. Finally, but hardly last are a series of changes to the Light Aircraft Manufacturers Association display in the heart of Paradise City. The organization — of which I am the president... my "volunteer job" in light aviation — has for nearly a decade arranged the LSA Mall. That will scale down slightly as many former Mall participants now exhibit in Paradise City. Joining the LSA Mall, LAMA has created some other interesting activities. You can use this link to download the Daily Schedule for the LAMA Show Center pavilion in Paradise City. Print it out for reference at the show or bookmark it on your favorite mobile device. Beside the always popular LSA Mall, I wish to bring to your attention the daily "Great Debates in Paradise City." LAMA will have an engine debate (TU-4/5/16), a debate between your favorite aviation journalists (WE-4/6), you can hear from no less than four top avionics producers (TH-4/7), and the debates conclude with all the best-selling iPad and Android apps (FR-4/8). All these are free and shaded seating for 100 is available. All Debate panels start at 1 PM and will run about an hour. On each evening — Tuesday through Saturday — the LAMA pavilion will have special events, parties, or receptions sponsored by vendors and others. Beverages and snacks will be provided. In particular, LAMA would love to have you come by Wednesday evening from 5-7 PM to help celebrate the life of our fallen friend and LAMA volunteer Gregg Ellsworth. As always, Sun 'n Fun is what its name implies. All y'all come by and enjoy!

Jabiru Engines’ Battle With Australian Government

By Dan Johnson || March 26, 2016 1 Comment (Edit)

Among all the engines that lift Light-Sport Aircraft and light kit aircraft into the air, a few names dominate the field. To be used in a Special LSA, the engine has to meet all the requirements of the ASTM consensus standards. That is tough enough that currently we have Rotax, HKS, Continental, and Titan, with even the Continental (like Lycoming) qualifying by virtue of those powerplants meeting FAR 33. The other major player is Jabiru... the engine company as distinct from the airframe producer. Other engine suppliers such as UL Power, and D-Motor (and perhaps more) could possibly qualify but have not completed the ASTM process at this time. So, it was some surprise to many readers that in December of 2014, the Australian equivalent to FAA, called CASA, implemented restrictions on the operation of Jabiru-powered aircraft in that country. In the Sport Pilot magazine published by Recreational Aviation Australia, Dave Edmunds wrote, "These restrictions required passengers to sign a waiver indicating that they were aware of potential aircraft problems." Some areas of operation of flights schools were also imposed. "Even the most cursory examination of these restrictions indicates they have no impact on safety, do not address any structural or mechanical problems, but have a huge effect on the reputation of Jabiru," continued Edmunds. At issue was something called IFSD or Inflight Shut Down of engines and CASA documents produced under a Freedom of Information request revealed a technical survey of engine failure rates for a two-year period. Edmunds, who obtained the documents, said the shutdowns were not filtered to include only those related to mechanical failures. For example, Edmunds wrote, "The figures used by CASA for IFDSs are raw figures, and include running out of fuel."

As the nearby chart taken from the magazine supplied by Jabiru North America shows, Jabiru has the lowest number of fatalities per 100 currently registered aircraft... by a wide margin. Even the U.S. FAR 23-certified Cessna Skyhawk, with a very similar number of aircraft flying in Australia, had six times the fatalities-per-100-aircraft rate. CASA's documents also made no reference to Jabiru addressing known modes of failure via three separate service bulletins. Problems can happen with any brand; the solution is addressing them with remedies, as Jabiru evidently did. Indeed, Edmunds wrote, "Aircraft which have had the issues addressed in the service bulletins have a dramatically lower rate of engine failure." Other reporting anomalies appeared. Edmunds wrote, "The CASA website reported 46 Jabiru 'problems and events,' whereas Jabiru believes these were only 12 shutdowns due to mechanical failure [in the period examined]." He added, "It is not clear why CASA has used the vague and all-encompassing term, 'problems and events'." As Edmunds continued his article — which views the editor said, "do not necessarily reflect those of RAAus" — he expressed, "CASA is rightly concerned about its responsibility for safety." Yet he added later, "...if CASA is prepared to operate on data as thin as this, then perhaps there is a great deal it is missing the aviation environment more widely." Government agencies including our FAA are often on the hot seat to provide answers where few may exist but they also seem willing to amplify a problem to a degree that can be hard to accept. The requirement for registration of wee little drones (as light as nine ounces) with demands for a pilot license to operate them when photographing — for example, homes for sale — border on overreach. The Academy of Model Aeronautics felt so strongly about it, the AMA advised members not to immediately register their RC airplanes. We have learned to trust these agencies but they are operated and managed by ordinary humans who are not superior to the rest of us. Articles like that of Dave Edmunds can help present both sides of the story. Those of you going to Sun 'n Fun in a matter of days can stop by the exhibit of Jabiru North America and ask more questions. See their display at space N-056 & 057 (not far from the blue FAA building).

CGS Hawk Has Found a New Florida Home

By Dan Johnson || March 21, 2016 6 Comments (Edit)

In the beginning ... the light aviation world was void and without form. Those were the earliest days of light powered aircraft that people could truly afford. I refer way back to the late 1970s following a period when hang gliders were the darlings of the affordable aviation world. Hang gliders evolved in various dimensions, among which was the addition of an engine to a previously unpowered type of flying machine. In those formative years one man stood large. Not only a big man in physical form, he was big in stature and bold in his goals. Some readers already know to whom I refer — the always impressive and irrepressible Chuck Slusarczyk. History about him goes back far enough that much of it precedes the World Wide Web. The earliest articles about Chuck and his enterprise never made it into the digital universe but see this link for a number that did, including some videos.

Chuck is now enjoying his retirement, having sold off his company after producing around 2,000 Hawks in various forms: Part 103 ultralights, experimental single seaters, two seater tandems, Hawks on floats, and a Light-Sport version. The history of the Hawk is so rich and varied that it would take a full article to describe it all. Fortunately, website members can read much of the history here. After operating his company — called CGS Aviation, the letters following on his earlier Chuck's Glider Supplies — for many years, Chuck found a buyer in Alabama named Danny Dezauche. For a few years Danny kept the brand alive but more recently he sought and found a buyer to continue the iconic airplanes. In January of 2016, after earlier suitors didn't pan out, Danny (featured in the one of videos mentioned above) sold the company to Floridian Terry Short. His enterprise, Terry Short Aviation Services, "Home of CGS Hawk Aviation," is based at the Lake Wales Airport.

Terry got his start in aviation like many youngsters, building radio-controlled airplanes back in the 1970s. After spending eight years in the U.S. Navy, Terry obtained his Private Pilot certificate in 1994. However, he said, "I preferred to fly ultralights and Light-Sport Aircraft." "I started building scale model aircraft and competing in realistic flight and realistic scale competition in 1980s," Terry explained. His RC building efforts including a half-scale J3 Piper Cub and he reported that he won first place awards "due to detail and quality of realism" in his assemblies. "I purchased my first full-scale ultralight in 1995 at Sun 'n Fun, an Airbike from Team Aircraft," Terry recalled. "This was the start of building a variety of light planes: an Aerosport II, a Capella, a Rans, and a Kolb." He said he enjoys restoration projects, a favorite of which "has always been Piper J3 Cub." Terry reports restoring six Cubs in the past 15 years. "I like to fly them, but I really enjoy the project part of it the most."

"My love for the projects led me to establish my own restoration and services business this year," Terry said, "and I will be retiring from Polk County School Board soon to focus on new business with my son, Chris." "We will be offering support on all Hawk aircraft and will build and sell Hawk Ultra and two-place Hawk Arrow kits, as well as the two-seat Special LSA Hawk II." Given the population of hundreds of Hawks in the light aircraft fleet this is bound to be welcome news to those needing parts and service. Over the years Chuck Slusarczyk operated the business, I believe I flew every model the pioneer created. Chuck and I were contemporaries in the early days of hang gliding and I came to know the man very well. Along with many other light aviation enthusiasts, I always looked forward to more of Chuck's highly entertaining sense of humor. I cannot imagine Terry Short or son Chris can continue that particular part of the Hawk tradition but in a period when plenty of pilots lament the high cost of very sophisticated Light-Sport Aircraft, the CGS Hawks offer a more modest expense. These are simple airplanes but they've proven themselves over many years. I also know several builders of kit Hawks and the project demands a lower number of hours. Flying any of the Hawk models is quite straightforward. The handling is docile and flight characteristics are predictable. If you are headed to Sun 'n Fun in a couple weeks, you can find out more about CGS Hawk aircraft at the booth of Terry Short Aviation Services, space LP-007A in Paradise City. He reported he will not have an aircraft — "We've just received all the components and tooling and didn't want to just throw something together to show" — but he will be available to answer questions.

In the beginning … the light aviation world was void and without form. Those were the earliest days of light powered aircraft that people could truly afford. I refer way back to the late 1970s following a period when hang gliders were the darlings of the affordable aviation world. Hang gliders evolved in various dimensions, among which was the addition of an engine to a previously unpowered type of flying machine. In those formative years one man stood large. Not only a big man in physical form, he was big in stature and bold in his goals. Some readers already know to whom I refer — the always impressive and irrepressible Chuck Slusarczyk. History about him goes back far enough that much of it precedes the World Wide Web. The earliest articles about Chuck and his enterprise never made it into the digital universe but see this link for a number that did, including some videos.

CPS Revs Up Rotax Classes in America’s West

By Dan Johnson || March 15, 2016 1 Comment (Edit)

The 65-horsepower, two-stroke Rotax 582 continues to be a successful light aircraft powerplant.

California Power System's series of Rotax engine classes cover the entire line including the newest fuel-injected, iS-series powerplants.

It's springtime and all across America as the weather enters an inviting phase, pilots are getting out their ultralights, light kit aircraft, and the Light-Sport Aircraft. Doing a very thorough check of the airframe is obviously important but thoughtful pilots will not overlook their engine. For years now, all manner of light aircraft are lifted by a powerplant from one brand: Rotax. So, where do you take your Rotax engine for qualified and quality work? A number of repair stations or mechanics have established a reputation after being trained to work on these engines. However, as the LSA sector expands around the globe and as companies far and wide began to embrace the Austrian engine, a steady growth has occurred in maintenance technicians. When engine models change and to assure approved mechanics have the latest information, recurrency training is also required. Many owners are quite capable of doing some of their own work. Where do professionals and experienced amateurs go to get training? For those in the western states one good choice is California Power Systems, now part of the Aircraft Spruce conglomerate. March is a great month for flying and a good month to get new or updated training. California Power Systems — or simply CPS — is ready with a series of classes. This first is happening as this was written. Others are following shortly. Occurring today and tomorrow (but sure to repeat) is the CPS Rotax 2-Stroke Service Course is for technicians wanting to rebuild or maintain all water-cooled and air-cooled 2-stroke Rotax aircraft engines such as the still-in-production and very popular Rotax 582. Emphasis is on students being able to perform a complete engine rebuild with failure analysis and a focus on preventative maintenance. Coming up in days — on March 16-17, 2016 — is a Rotax 4-Stroke Service Class for those who want to maintain 912 series engines. This class is also geared to owners wanting to do their own scheduled maintenance. If you hold an A&P certificate or are an approved LSA Repairman, you will receive training to perform all scheduled maintenance and Level One troubleshooting procedures. For a higher level of maintenance, mechanics need greater training. These individuals will want to take CPS's Rotax 912/914 Maintenance Class is for technicians wanting to perform serious maintenance tasks on 9-series engines. The class focuses on troubleshooting faults, removing major components for shipment to heavy maintenance rated technicians, and reassembly. "This class will be held on March 18-19, 2016," said CPS. If you have already taken training from Rotax outlets like CPS, you may need the Rotax 2-Stroke Renewal Course or the 4-stroke (912 & 914) Renewal Course. These two courses are for current iRMT license holders. The renewal program will cover all new materials released within the past 24 months. This is the most inexpensive and informative way to get a 24-month extension on your current certification. The course will be held on March 20, 2016. Finally, with professional mechanics in mind, CPS offers a Rotax 912/914 Heavy Maintenance Class , designed for those making a living as a Rotax repair technician. The class covers a complete field level teardown, inspection, and reassembly. The class will be held on March 21-23, 2016. "All CPS classes will be held in our training facility at the Chino Airport (KCNO)," said California Power Systems. For detailed information and future schedules for any of these Rotax Classes, please visit the CPS website at the links above or call Bryan Toepfer at 800-247-9653 x302 or email Bryan. If you can't make any of these classes, contact Bryan at CPS to hear when the next series starts.

It’s springtime and all across America as the weather enters an inviting phase, pilots are getting out their ultralights, light kit aircraft, and the Light-Sport Aircraft. Doing a very thorough check of the airframe is obviously important but thoughtful pilots will not overlook their engine. For years now, all manner of light aircraft are lifted by a powerplant from one brand: Rotax. So, where do you take your Rotax engine for qualified and quality work? A number of repair stations or mechanics have established a reputation after being trained to work on these engines. However, as the LSA sector expands around the globe and as companies far and wide began to embrace the Austrian engine, a steady growth has occurred in maintenance technicians. When engine models change and to assure approved mechanics have the latest information, recurrency training is also required. Many owners are quite capable of doing some of their own work.

The Brazilians Are Coming … Super Petrel in USA

By Dan Johnson || March 7, 2016 Leave a Comment (Edit)

Brian Boucher, seated, and David Kyrk pose with a Super Petrel LSA seaplane at the Ormond Beach Municipal Airport. photo by Clayton Park of the Daytona Beach News Journal

Super Petrel seen taxiing at the Spruce Creek Fly-In airport in Port Orange, Florida.

Older readers may remember, "The Russians are Coming," a silly movie about a supposed Russian invasion from 1966. It was a comedy set during the Cold War. Here in the new millennia a different sort of aviation invasion appears to be happening. This time it's the Brazilians and they are not so much invading as looking for a better place to set up shop. A decade ago, Brazil was riding high, one of the so-called BRIC countries on the rise as new economic powerhouses. Flush with commodities revenue the government was free to dole out public money very generously and things were looking good. Here in 2016, that situation has changed dramatically. The economy is sluggish, President Dilma Rousseff has been earning approval ratings in single digits, and doing business in Brazil is said to have increasing challenges. Maybe that's why Brazilian aviation giant Embraer started making bizjets in Melbourne, Florida ... or maybe this country is where many of their fancy Phenom jets sell. Regardless, home country issues are definitely why Brazilian SLSA maker, Paradise Aircraft, established a base at the Sebring airport. Now witness a North American base for amphibious SLSA manufacturer Scoda Aeronautics (formerly Edra Aeronautica, though this was only a name change as the ownership remains the same). Rodrigo Scoda is the principal of the South American company. He has now joined forces with North Americans Brian Boucher and David Kyrk to create a solid U.S. presence. "Super Petrel USA Inc., recently leased a 6,000-square-foot hangar at Ormond Beach Municipal Airport where it will open an aircraft assembly, sales, distribution, and parts center," wrote journalist Clayton Park of the Daytona Beach News Journal newspaper. Park's article continued, "Brian Boucher, a Spruce Creek Fly-In resident who works as a commercial airline pilot, teamed up with the founder of Rio Claro, Brazil-based Scoda Aeronautica and another Brazilian businessman to form Super Petrel USA on January 1, 2016." The newly formed subsidiary company signed a three-year lease at the airport, according to airport manager Steven Lichliter. "We were contacted by telephone and by email in October" by the owners of Super Petrel, said Lichliter, according to writer Park. "They came for a visit and were impressed with the general atmosphere." The city's economic development director Joe Mannarino, said Super Petrel USA will start with four employees. Initially Scoda Aeronautica will continue all fabrication and major assembly in Brazil, however, the principles of the company — which include Rodrigo Scoda and other Brazilians plus Port Orange- Florida-based Brian Boucher — have indicated their plans could become more ambitious, with increasing amounts of work done in the USA. As with many imported Light-Sport Aircraft a sizeable portion of the airplane comes from the USA already. Items such as avionics, brakes, wheels, lighting, emergency parachutes, intercoms, headsets, ELTs and numerous other components are supplied from American companies. Anyone can appreciate that it makes sense not to ship these items overseas for assembly only to ship them back to the USA. Add tariffs and other government fees into the equation and it becomes even more obvious to send airplanes without those and other items, adding them once the aircraft arrives in the U.S. Most pilots understand that doing increasing work in the USA is efficient to supply the North American market. Yet, both Super Petrel USA and Paradise Aircraft have stated that shipping products from Brazil to other overseas markets has become more difficult. So, both U.S.-based outlets have indicated their longer term plans include exporting from America to other countries. Internationally-accepted ASTM standards aid this global effort. From the early days when LSA were overwhelmingly built overseas — often using much lower priced labor, for example, in former USSR statellite countries — the situation has changed dramatically. Not only are American producers making a growing share of LSA in the USA for U.S customers but they are beginning to export more. The Brazilian aviation entrepreneurs are merely using this dynamic to their advantage. Edra, now Scoda Aeronautica has been building Super Petrel amphibious biplanes for 15 years, since 2001. The Brazilian company has sold more than 350 Super Petrels to pilots in 23 countries. According to a news release from the company ten of the SLSA models were sold in the US in the last six months of 2015. At a time when expectations run high for California's Icon Aircraft to start delivery of their long-awaited A5 LSA seaplane, a window of opportunity exists for companies like Super Petrel, Searey producer Progressive Aerodyne, and startups such as MVP.aero and Vickers Aircraft. Icon has taken orders for a reported 1,500+ aircraft but new orders may be facing a considerable wait, opening the door for competitors. Price is another consideration. With Icon's A5 crossing the $200,000 threshold, a Super Petrel selling for $155,000 to $170,000 is a relative bargain. Seaplanes of any airplane sector are always more costly than the land version so $155,000 is genuinely a fair value for an airplane that looks as good as the Super Petrel. Searey is also available in this price range. Given my close proximity to the new Super Petrel USA facility, I expect to gain experience flying the biplane seaplane and will report more as developments continue.

Older readers may remember, “The Russians are Coming,” a silly movie about a supposed Russian invasion from 1966. It was a comedy set during the Cold War. Here in the new millennia a different sort of aviation invasion appears to be happening. This time it’s the Brazilians and they are not so much invading as looking for a better place to set up shop. A decade ago, Brazil was riding high, one of the so-called BRIC countries on the rise as new economic powerhouses. Flush with commodities revenue the government was free to dole out public money very generously and things were looking good. Here in 2016, that situation has changed dramatically. The economy is sluggish, President Dilma Rousseff has been earning approval ratings in single digits, and doing business in Brazil is said to have increasing challenges. Maybe that’s why Brazilian aviation giant Embraer started making bizjets in Melbourne, Florida … or maybe this country is where many of their fancy Phenom jets sell.

American Legend’s Greg Koontz Truck Landing Show

By Dan Johnson || March 2, 2016 Leave a Comment (Edit)

In my years as a hang glider pilot — and for many friends who enjoy unpowered paragliders — the idea of what's called a "top landing" is something of the holy grail. Such a feat can now be rather commonly achieved, especially by a slower flying paraglider, but is nonetheless quite thrilling to launch from a mountain and then land back on top of that mountain. This avoids the need to breakdown, drive back up, and set up for another launch but mainly it is just a terribly cool thing to do. Still, landing a hang glider or paraglider back on top of the mountain is reasonably straightforward compared to landing an airplane atop a moving truck. Sure, you may have seen it done at airshows and perhaps you marveled at the skill involved. Yet I'm guessing that virtually no one reading this article has ever attempted the feat much less done so repeatedly ... and, by the way, at an airshow with lots of people watching and cameras recording everything. American Legend announced the successful completion and testing of a new Super Legend HP aircraft to be used in Greg Koontz Airshows' World's Smallest Airport flying routine. "Pilot and performer Greg Koontz concluded the tests of the Super Legend by successfully landing the aircraft on top of a moving pickup truck," reported the Sulphur Springs, Texas manufacturer. Koontz's new Super Legend HP is a stock aircraft that incorporates options specific to his airshow, American Legend said. "These include a Smoking Airplanes 3.5 gallon smoke system; a larger step allows easier access to the cabin ... and a 180 horsepower Titan engine," now marketed by Continental. Don Wade of C&D Aviation worked with Koontz and American Legend on this project. He summarized Koontz' initial reactions saying, "Greg [said] the airplane flies similar to the original Piper J-3." In his previous version of this act, Koontz used the vintage model Cub. "Greg is one the most precise airshow pilots in world. You have no idea how difficult landing on the truck is. You have just six inches either side of the wheels." Greg Koontz has been performing in airshows since 1974 when he was a member of Colonel Moser's Flying Circus. Koontz credits having learned his maneuvers from retired Air Force Colonel Ernie Moser, who he said was "the best in the business." To know where he will perform the "smallest airport" bit with his powerful Legend Cub, visit his website for a complete 2016 show schedule that includes 16 stops including Sun 'n Fun and Oshkosh. Super Legend HP uses the increasingly popular Titan O-340 engine, a stroked derivative of the Lycoming O-320. The powerplant is a four cylinder, 340 cubic inch displacement engine producing 180 horsepower, similar to the larger and heavier O-360. The company said, "Super Legend HP, with the Titan O-340, offers fast cruise speeds and the best ever takeoff and climb performance in a Light-Sport Cub." The company explained that to qualify as Light-Sport Aircraft, maximum takeoff power must be limited to five minutes with continuous power derated to 80 horsepower. "Special lightweight custom paint and avionics packages are available to maintain Super Legend HP empty weight at less than 904 pounds," to gain acceptance by FAA as a fully-built LSA. Super Legend was first offered with the 115-horsepower Lycoming O-233 so the Titan-powered one perhaps ought to be called Super-Duper Legend. I look forward to see it perform at 2016 airshows.

In my years as a hang glider pilot — and for many friends who enjoy unpowered paragliders — the idea of what’s called a “top landing” is something of the holy grail. Such a feat can now be rather commonly achieved, especially by a slower flying paraglider, but is nonetheless quite thrilling to launch from a mountain and then land back on top of that mountain. This avoids the need to breakdown, drive back up, and set up for another launch but mainly it is just a terribly cool thing to do. Still, landing a hang glider or paraglider back on top of the mountain is reasonably straightforward compared to landing an airplane atop a moving truck. Sure, you may have seen it done at airshows and perhaps you marveled at the skill involved. Yet I’m guessing that virtually no one reading this article has ever attempted the feat much less done so repeatedly … and, by the way, at an airshow with lots of people watching and cameras recording everything.

Remos Roars Back with GXiS; Aero 2016 Debut

By Dan Johnson || March 1, 2016 Leave a Comment (Edit)

Remos GXiS in front of their Pasewalk, Germany facility.

Article updated March 9, 2016 — Skybound Aviation in Cape Girardeau, Missouri has been appointed the "exclusive resource" for Remos G3 and GX parts in the USA. The company operated by Glenn "Mac" McCallister and Bev Cleair is open for service 6.5 days a week (not Sunday mornings) and is also a dealer for Remos. Contact them at 573-833-0426 or email Mac. In our 2014 report, you read that a well-known German supplier of Light-Sport Aircraft, Remos, fell from their high perch. The company became known to nearly all Americans when the U.S. importer, closely allied with the German producer, ran a series of full page ads in the USA's biggest aviation magazines. It brought wide awareness but cost the company dearly. As their timing coincided with the global economic downturn, Remos stumbled badly and was forced to go through reorganization. As reported, a new investor stepped up during the process and Remos has persevered. Still building airplanes in Pasewalk, Germany, the company has revitalized following their tumble and recently announced a new model that will be debuted at the upcoming Aero 2016 show in the third week of April, a couple weeks after Sun 'n Fun (thankfully for those of us who attend both events). On February's Leap Day, the European company announced that it, "will present the next generation of its high-wing composite aircraft Remos GX at Aero Friedrichshafen from April 20th to 23rd." They specified, "The redesigned cowling [reveals] what is to be found underneath: a Rotax 912 iS Sport with electronic fuel injection." The new model named Remos GXiS offers avionics by Dynon and Garmin. "With this new version, [we are] heading towards the European LSA with EASA certification," added company public relations spokesman, Patrick Holland-Moritz. Until recently when the company moved away, motivating him to seek work closer to home, Patrick was a journalist for Germany's large aviation magazine, Aerokurier where he often reported on the light aircraft sector. For the last few years, Remos manufactures and assembles in Pasewalk, Mecklenburg-Western Pomerania, Germany. They have long promoted the design as being wholly made in Germany. Remos engineers and leaders like the newest 9-series Rotax for its electronic fuel injection that is more fuel efficient and makes carburetor icing a thing of the past. They added, "[Pairing the 912iS Sport] with the hydraulically operated constant speed propeller from the German-based manufacturer MT-Propeller, excellent flight performance is guaranteed." Of course, such an in-flight adjustable prop will not be allowed by FAA in America but it can make for higher performance in countries that do permit such equipment. ASTM standards already exist to cover adjustable props. To implement the updated powerplant, Remos engineers had to make many changes, as did other airframe makers since the Austrian engine maker introduced the the 912iS. "At first glance, one may see the new air intake in the redesigned cowling of the GXiS. This is just one part of the completely optimized cooling system. There are also many invisible modifications on the fuel system and on the electric system on board." They summarized that the entire firewall-forward section of the aircraft was redesigned to accommodate the Rotax. As those of us who have flown with the iS series know, it presents differences for pilot operation, but in many ways it is easier. Remos engineers said, "The start-up procedure is as easy as it is in your car. Almost all system checks, for which the pilot had to take care before, are done automatically now." The attractive instrument panel of the GXiS is highly modern. Its avionics suite includes a touch sensitive 10-inch-screen combined EFIS/EMS Dynon SV-D1000T/B. In the center stack we see Garmin's GTN 750, an all-in-one WAAS GPS/NAV/COM navigation system and control panel for radio, audio panel, transponder and autopilot. Even more intriguing is the inclusion of a collision avoidance system: TRX-1500 by Air Avionics. "It receives ADS-B signals, deals with FLARM and shows the surrounding traffic on the moving map," said Remos. The transponder installed in GXiS sends ADS-B signals. Like many Remos aircraft over the years, GXiS is equipped with an emergency airframe parachute made by U.S. manufacturer, BRS. For the U.S. market and other countries that allow it, GXiS grosses at 1,320 pounds (600 kg). In Europe, an "ultralight" model must be lighter (472.5 kg) so, "Customers may choose between several more compact avionic options," said Remos. This version will come with the well-proven fixed-pitch three-blade propeller by Neuform instead of the MT adjustable prop and this is likely the choice for American buyers as well. Remos invites those attending Aero Friedrichshafen 2016 to see the first article GXiS that will be used for EASA flight testing at space 207 in Hall B3. I'll hope to capture a video interview on the new offering.

Article updated March 9, 2016 — Skybound Aviation in Cape Girardeau, Missouri has been appointed the “exclusive resource” for Remos G3 and GX parts in the USA. The company operated by Glenn “Mac” McCallister and Bev Cleair is open for service 6.5 days a week (not Sunday mornings) and is also a dealer for Remos. Contact them at 573-833-0426 or email Mac. In our 2014 report, you read that a well-known German supplier of Light-Sport Aircraft, Remos, fell from their high perch. The company became known to nearly all Americans when the U.S. importer, closely allied with the German producer, ran a series of full page ads in the USA’s biggest aviation magazines. It brought wide awareness but cost the company dearly. As their timing coincided with the global economic downturn, Remos stumbled badly and was forced to go through reorganization. As reported, a new investor stepped up during the process and Remos has persevered.

Rotax Q&A and the Engine Manufacturer Debate

By Dan Johnson || February 24, 2016 2 Comments (Edit)

It was the ninth annual LAMA Dinner at Sebring 2016. Each year, the organization has tried to do something different and this year broke new ground. In the past LAMA has brought in speakers such as AOPA then-president Craig Fuller, EAA then-president Rod Hightower, and FAA ex-administrator, Randy Babbitt. Except for the last, they were active in their roles when they spoke but this is evidence of how things change over a fairly short time. However, two things seem not to change. America (or at least the mainstream media) continues an infatuation with electing a new leader. Every four years — though it seems more often as the election cycles increasingly jam together — the two big political parties trot out their new candidates. The other, more relevant (to readers of this website) unchanging fact is that pilots love to hear about and talk about the engines on their aircraft.

With its beta-test debate at Sebring earning warm reviews, LAMA, supported by its principal airshow sponsor, Aviators Hot Line, is moving forward with a Great Debate series at Sun 'n Fun. As those plans come together, I will report further here. Until then, you can see and hear the Sebring engine debate below. Meanwhile, back to that fascination with engines ... One of the regular readers of this website had some questions, the sort that might be answered at the engine debate at Sun 'n Fun. He asked, "Does Rotax have a aviation engine line? Or, are all Rotax engines made the same, be it an aviation engine or a snowmobile or land based engine?" Answer: Rotax has a line and facility dedicated solely to the assembly of aircraft engines.

I've visited the facility and seen the sprawling yet immaculate and highly organized plant where motorcycle and snowmobile engines are built. With robots, computer-controlled tools, and a completely automated inventory system, Rotax BRP is very impressive. The main plant in Gunskirchen, Austria looks more factory-like while the aircraft engine line seems more of a custom shop moving at a deliberate and measured pace. I understand workers at Rotax BRP are very keen to get into the aircraft engine side, so that team is likely the best of the best building the 9-series engines and more. My inquirer said, "I know Rotax did away with most of the two stroke line." Comment: Most, but not all. While Rotax BRP no longer builds the 447 or 503 — and long ago did away with the single cylinder 277 — the Rotax 582 continues to be in demand and sells in good volume. "When they did sell [two-stroke engines]," he continued, "did Rotax have a special section for [those] engines that went into an airplane? Answer: They are built in the same aircraft engine facility as the 9-series though on different production runs.

"How many work in this [facility]?" Answer: About 25 technicians assemble aircraft engines and they are supported by engineering, sales, and management personnel. Some components of the aircraft engines come from the big plant, but the assembly is separate. "Are Rotax aircraft engines made on an assembly line?" Answer: The Austrian engine manufacturer builds aircraft engines on a primarily hand-assembly line that is less automated than the main motorcycle and other engine production. Total volumes are quite different. In addition to designing and testing aircraft engines — for example the new 135-horsepower Rotax 915 iS is getting closer to market — the European manufacturer also supports dealers and mechanics with a training facility that I have toured. I've also visited the Continental Motors factory in Mobile, Alabama, and it is also impressive in its size and technical sophistication but Rotax in Austria is a more modern establishment. The questions above and more will be asked and answered at the Sun 'n Fun Great Debates, held in a new much-larger LAMA tent that will be front and center in Paradise City, the Light Plane area of Sun'n Fun. If you are attending the show, come to Paradise City each day and catch a Great Debate at 1:00 PM. You may get your questions answered, too. Get an idea how the debates will go by catching this video: