Few legacy GA aircraft are as easily recognizable as the Ercoupe. The twin tails and large glazed canopy are distinctive, as are its lack of rudder pedals (on most models). Ercoupe Owner’s Club Executive Director Gene Bunt says, “for lack of a better explanation…it’s got major ‘cute factor’.” But apart from its unique looks, the plane is also known for being easy to fly. It was, after all, designed with the goal of being the safest fixed wing aircraft available—one that would not stall or spin. While the Ercoupe is a type certified aircraft, many of the variants qualify within the Light Sport category. When MOSAIC comes in all of them will qualify. That’s great news for Sport Pilots looking for something “different” to fly. And, they regularly show up for sale for comparatively little money. Development Fred Weick, an aeronautical engineer who would later create the Piper Pawnee and have a hand in designing the Piper Cherokee, designed the Ercoupe after joining the newly formed Engineering and Research Corporation (ERCO) in 1936.
Buying Used: Aeronca Champ—A Plane That Deserves Your Respect
Development
Aeronca Aircraft Corporation began producing Champs in the U.S. in 1945. According to aviation historian Richard Harris, the plane was specifically developed to compete against the Cub and it incorporated some of the aviation lessons of World War II to help it do so. The first model, the 7AC, sold in amazing numbers, with Aeronca reportedly producing an average of 30 Champs a day between 1946 and 1947. However, post-war economic changes brought an end to such massive sales for Aeronca, as well as for all of its competitors. Aeronca put together more than 8000 Champs before it quit making light aircraft in 1951. Aeronca sold the design to Champion Aircraft in 1954. Champion made a few variants of the plane and later used elements of the design to produce the Citabria. Bellanca Aircraft purchased Champion in 1970, but sold very few Champs before it ceased production in the early 1980s. American Champion Aircraft Corporation acquired the design in 1989, and with the creation of the Sport category around 2007 came out with a model specifically for Sport Pilots. The plane was dropped from production in 2019.Features & Flight Characteristics
The first Champs had 65-hp Continental engines, but more powerful engines were used from 1947 onward. The BCM and 7DC models had 85hp Continentals, and the electrical system-equipped 7EC had a 90-hp Continental powerplant. Aeronca enlarged the tail and improved the brakes on the more powerful Champs to improve handling in the air and on the ground. Other engines were also tried over the years, including a Lycoming 0-235, a two-cylinder Franklin with 60hp and a 100hp Continental 0-200-A in the last variant made in 2007. The latter model was a revised version of the 7EC, and it included metal-spar wings instead of the traditional wood ones and aluminum gear legs. Specifications for all the Champ variants are readily available online, but the original 7AC had a cruise speed of around 85 mph (95 mph max.) with climb rate of 370 fpm, 38 mph stall, 1220 pounds gross weight with a 480 pounds payload, and a 13 gallon fuel tank. The 7EC might be the cream of the early crop of Champs. With its 85hp engine, electric starter (No more hand propping!), long-throw oleo strut main gear, nicer interior and increased gross weight (1350 pounds compared to the AC’s 1220 pounds) the model is the perfect example of a vintage flier, according to Tabor Coates, a flight instructor in the Boston area and a former Champ owner. “The AC’s 65 hp engine is a little small for two people, so the EC’s larger engine makes a significant difference in climb in warmer weather,” details Tabor. “The Champ’s a well-mannered plane, and it’s very forgiving to land with its so-called ‘no bounce landing gear.’ The plane is heavier in roll compared to a Cub, and you must use the rudder because of adverse yaw, but it flys well. It’s large enough that almost anyone can easily get inside for a ride, and it can usually be found at a much better price than a Cub,” he adds. Both Coates and Weigel praise the plane’s gentle stall characteristics and the panoramic view it offers occupants. They call it a perfect $100 hamburger machine. Unlike the Cub, a Champ is piloted from the front seat when flown solo. This means you don’t have to serpentine while taxiing since you can see over the cowl. The plane doesn’t have flaps, so descents can require slipping. Inside, the plane’s avionics are minimal, but the seats are comfortable and there’s plenty of elbow room.Prebuy, Inspection, Maintenance & Ownership
Anyone buying a Champ should have a pre-buy inspection performed by an A&P who’s familiar with older aircraft, according to Coates and Weigel. The condition of the wooden wing spars should be carefully checked, as should the nails holding the ribs to the spar. Champs were often used to train pilots and some were subjected to harsh landings. The fabric covering should also be checked, especially if the plane has been left outside for any duration. Weigel says you could easily spend more having a Champ recovered than what you paid for it. “A lot of Champs were modified over the years and sometimes the paperwork wasn’t done correctly,” warns Weigel. “Get the Type Certificate Data Sheet (TCDS) on the plane, carefully review the plane’s logs to double check that Airworthiness Directives [ADs] have been followed and to make sure everything is as it should be.” This is especially true for Champs that had aftermarket starters and battery systems added. Unlike today’s Sport Planes which only need to meet ASTM standards, the Champ is a ‘certified’ aircraft. That means ADs are enforceable FAA regulations that must be followed and documented. Weigel says there are a number of STCs (Supplemental Type Certificates) available which allow for a wide range of modifications to the Champ. While some owners replaced the plane’s original heel-activated brakes with toe brakes, Weigel suggest keeping the originals and getting used to them. “You only need brakes for taxiing,” he explains. “It’s too easy to accidentally hit toe-brakes while using the rudder pedals for take-off and landing rolls—something you absolutely have to do—and that’s not a good thing with a taildragger.” Given that Champs can be significantly older than their pilots, you’re likely to run into age-related airframe and powerplant costs down the road. Owners say this shouldn’t be too big a problem as the planes were well built, parts aren’t too hard to find and the aircraft has proven its durability over time. An easy way to put off one expense as long as possible is to keep the plane indoors to extend the lifetime of the fabric covering. Buying a Champ allows you to join a community of loyal owners: There’s the National Aeronca Association, Champ fly-ins, and EAA and Facebook interest groups and online forums dedicated to the plane. The plane’s such a hit that there are even multiple RC versions available to fly, and you can even fly it virtually with both Microsoft and X-Plane flight simulators. Dick Hall, another pilot from the Boston area, bought a Champ as his first airplane. He flew it for several years, eventually adding a starter, lights and panel mounted radio and transponder to the plane. “Even with the upgrades it still wasn’t a modern plane, but it was so much fun to fly,” he says. “The thing about the Champ is that it maintains the original spirit of aviation no matter what you do with it or to it…it’s just the ultimate in simplicity with a heritage.”The Aeronca Champion might be the Rodney Dangerfield of light aircraft. The plane, which has historically played second fiddle to the Piper Cub, doesn’t get the respect it deserves, according to its fans. “Take all the light planes from that era and look at which offers the best characteristics… I would place the Champ at the top,” argues John Weigel, a Boston area pilot who twice flew a Champ from coast to coast. “I love the Cub,” he says, “but the Champ has no bad qualities. And if I’m taking someone up with me, I’ll take it over other similar planes every time.” When compared to the Cub, as well as the Luscombe, Taylorcraft and Cessna 120 and 140, among other tailwheelers, the Champ is easier to get into, offers more comfort, has better visibility, more forgiving landing gear and is probably the better training/low-time pilot aircraft. All are good reasons to consider a Champ if you’re looking for a simple, relatively inexpensive and fun to fly aircraft.
Buying Used: Flight Design CTs
Development
The first CT was produced in Germany by a company that began with hang gliders and paragliders in the 1980s and ultralights in the early 1990s. Now part of LIFT Air Gmbh, Flight Design has faced financial woes over the years, having gone into receivership, and then challenges caused by the war in Ukraine where the aircraft were being built. Money is less of an issue now and production is being done in the Czech Republic. There is a completely different company making the CTLS in China for that country’s market only, according to Tom Gutman, Jr., who imports CTs into the U.S.. There have been a number of CT models/variants over the years. The original CT flew in 1996 and was superseded by the CT2K in 2000. But as Dan Johnson has reported, it was the CTSW ”short wing” developed just after that helped Flight Design become an LSA market leader. While the CTSW proved popular, it had its critics. Flight Design responded by introducing the CTLS in 2008 to make the plane a little more forgiving and to introduce other improvements. Around the same time, the company produced a slightly heavier and slower all-metal version for flight training, the CTMC (metal concept), and the CTLS-Lite, a lighter and reduced feature/budget model CT. Quick to follow were the CTLE, a version for law enforcement featuring a wing mounted camera, the fuel injected Rotax 912iS powered CTLSi, the CT Supralight for the European ultralight market, and the CTLS GT with a Rotax 914. If you’re thinking that it’s going to be difficult to decide which model to buy, stop. The odds are good your choice will be limited to either a CTSW or CTLS since these models were made in the greatest numbers. This article will focus on them exclusively.Features & Flight Characteristics
Specifications for these two CTs and the other models vary. (You can easily find them online.) You can generally expect an empty weight between 700 & 800 pounds, a stall speed between 35 and 40 knots, cruise speeds between 115 and 130 knots and a fuel capacity of 34 gallons. The CTSW is lighter and faster than the IS, but has a higher stall speed. Many models come with a ballistic parachute system. Avionics vary, with older planes sporting round gauges and later models featuring glass. Almost all of the used CTs available will have a Rotax 912ULS. “I would look for a 2009-2010 CTLS because of the simplicity of its carbureted engine and overall build quality,” recommends Tom Peghiny, EAA Hall of Famer and the man behind the importation of CTs into the U.S. until his retirement in 2022. He says many of the planes from this period came with autopilots and glass avionics, and it’s common to find many have been upgraded over the years. All CTs feature composite bodies, a blessing or a curse depending upon your viewpoint. (More on this later.) Flight Design uses a carbon fiber-foam-carbon fiber and Kevlar laminate over Rohacell foam for the wings and tail, and over Airex foam for the fuselage core. The LS model introduced composite landing gear. CTs have a reputation for being challenging to land, according to several CFIs contacted for this article. Some pilots have found them difficult to slow down because of the sleek fuselage, and others have trouble with pitch control at slower speeds. These factors, combined with the springy, aluminum landing gear on earlier models, sometimes meant CTs were bounced down runways. One advantage of the LS model is its composite landing gear, which helps soak up less than perfect landings. Another possible advantage of the LS over the SW is its slightly longer length and greater wingspan, which reportedly offer better longitudinal stability. “The LS is less squirrely than the SW at lower speeds next to the ground,” contends CFI Helen Woods, owner of Chesapeake Sport Pilot, a Maryland flight school and maintenance center that has considerable experience with Flight Design’s planes. Review owner comments on the internet and you’ll find that all CTs require solid stick and rudder skills. The planes demand attention to maintain coordinated flight, especially the shorter winged SW. Some critics say the SW is a little too difficult to fly, but others are up for the challenge in return for increased speed and payload. “It’s possible to teach someone to fly the SW safely,” says Woods, “but it does take specific training and pilots need to fly frequently to remain proficient.” (Those who buy new planes from Flight Design in the U.S. are required to take transition training, according to Gutman.)Pre-purchase Inspection
Anyone buying a used aircraft should have a pre-buy inspection done by an A&P who’s familiar with Flight Design’s planes, according to Mike Ripley and Hannah Lagno, who oversee aircraft maintenance at Chesapeake Sport Pilot, LLC. They’ve both worked on numerous CTs and know what to look for during a pre-buy inspection. “We’ve seen a lot of bent landing gear and bent rudder pedals,” said Ripley when asked about CTs and rough landings. “And the composite bodies need to be inspected for delamination, especially if the plane’s been kept outside.” “Always check the tail area for water,” warns Lagno. “It can collect inside there and cause corrosion which can freeze the controls or, in the winter, split the composite.” The engines on CTs should also be gone over by someone familiar with Rotaxes. As an early player in Light Sport, CTs were among the first LSAs many A&Ps ever worked on. Woods says some weren’t as knowledgeable about Rotaxes as they should have been. “Look for specific Rotax maintenance things in the logbook—like rubber replacement and carb floats,” she suggests. “And see if all of the service bulletins have been followed.” (There have been relatively few SBs considering nearly 30 years of production.)Maintenance & Ownership
Owners seem to be very happy with the reliability of their planes, noting easy access to parts and excellent support from Flight Design in the U.S. Some CTs have logged more than 5000 hours, according to the company. Ripley and Lagno say concerns about the planes’ composite bodies shouldn’t automatically steer you away from them or other composite planes. They believe this type of manufacturing has come a long way in the past couple of decades, and that it is possible to make successful repairs to composite body aircraft without too much difficulty. They say keeping a CT hangered is the best way to ensure the longest lifespan of the aircraft. The sleekness of the design made possible by composite construction, however, can occasionally make CTs a little more difficult to work on. The engine’s in a tight space, and getting to the starter, for example, isn’t as straightforward as on conventionally constructed aircraft, notes Ripley. Peghiny says “once mastered, they are fast and really a hoot to fly.” Guttmann, who owns a CTSW, says their cabins and payload capabilities put them way ahead of other Light Sport planes. “Both my father and I are 300 pounds and 6-foot-5. There’s nothing else we can both get into and fly as comfortably,” he said. Woods highly recommends flying any CT you’re thinking of buying before writing the check. “Be sure you’re happy with what you’re getting into,” she advises. https://www.youtube.com/watch?v=t1Gy1ezF3l0&pp=ygUdZmxpZ2h0IGRlc2lnbiBjdCBieWRhbmpvaG5zb24%3D https://www.youtube.com/watch?v=4kBRY79lw5Y&pp=ygUdZmxpZ2h0IGRlc2lnbiBjdCBieWRhbmpvaG5zb24%3D https://www.youtube.com/watch?v=9qVT7PVBnAY&pp=ygUdZmxpZ2h0IGRlc2lnbiBjdCBieWRhbmpvaG5zb24%3DIf you’ve ever shopped for a used sport plane you’ve probably noticed there are almost always a number of Flight Design CT series LSAs up for sale. This shouldn’t be surprising since Flight Design was an early player in our segment of aviation, and in the past two-plus decades the company has sold more than 400 CTs in the U.S. alone. The planes have proven popular, in part, due to their speed (for an LSA), having a cabin wider than a Cessna 172 and their generous payloads. This article is an introduction to the various CT models, their flight characteristics, and advice for a pre-buy inspection and ownership. Development The first CT was produced in Germany by a company that began with hang gliders and paragliders in the 1980s and ultralights in the early 1990s. Now part of LIFT Air Gmbh, Flight Design has faced financial woes over the years, having gone into receivership, and then challenges caused by the war in Ukraine where the aircraft were being built.
Break It Down — See the TrueLite’s Wing Fold In Real Time
At Sun ‘n Fun 2024, Aeromarine’s Chip Erwin demonstrated just how quickly the TrueLite’s wing can be folded. Of course, he’s pretty practiced at it and there’s still one more to do, but it’s impressive nonetheless.
Top Rudder — Have It Your Way
Related Video
https://youtu.be/NN-Q-dYOOEcTop Rudder Aircraft, maker of the new Solo (Part 103) and Ruckus (LSA) aircraft, has one of the hottest booths at this year’s Sun ‘n Fun. The company sold six of 10 available slots it had for planes in 2024 before the show opened on Friday. Both planes are based on a Troy Woodard design that had been around for a while, but it was only three months ago that Bryce Angel started Top Rudder to make these ultralight and light sport variants. “It’s designed like a 1300-pound aircraft that’s we’ve modified for two entirely different kinds of flying,” explains Top Rudder’s Chief Engineer George Boney. “It can handle up to 200 hp, but our standard Polini 303 allows for stall speeds under 20 mph and a cruise of 50 for ultralight flying. Or, you can add another fuel tank, a slightly larger engine and tires and have an inexpensive backcountry sport plane that has real STOL capabilities.” In its sport configuration with the Polini, the plane weighs about 350 pounds and is capable of limited acrobatics.
Silverlight Aviation’s Recon
Silverlight Aviation’s new Recon EAB high wing is promising pilots versatility and economy. The plane was just unveiled this week at Sun ‘n Fun, and ordering now can reportedly have you traveling to Zephyrhills Municipal Airport in Florida in four months to build it. The starting price of $110,000 includes a Rotax 912uls and a build assist which reportedly gets you a plane in 17 days. The folding-wing Recon can be built as a tri-wheel or tail dragger, and the starting payload of 600+ lb allows you to trade payload for tundra tires if you want to go backcountry flying. “This plane was modeled on the Apollo LSA,” said Silverlight owner Abid Farooqui. “We stretched it out a little, made a wider cabin, added to the wingspan, and changed the airfoil to improve its efficiency.” The result, Farooqui says, is a plane that has a real world payload, can cruise at 90-100 knots, and stall at 37 kt clean or 33 kt with flaperons engaged.
Aero 1000 Engine
Air-Tech, supplier of the Aero 1000 HO 4-stroke ultralight engine, is here at Sun ‘n Fun to remind builders that they have engines ready for immediate delivery. Air-Tech, which is a full-service, authorized dealer for the popular Quicksilver aircraft, introduced this 39-hp electronically fuel injected thumper a few years back. The company was responding to light aircraft pilot requests for four-stroke reliability. “The two-stroke engine will be a thing of the past for aviation sooner or later,” contends Air-Tech production manager Ken Borne. The problem, Borne says, has been the availability of 4-strokes to replace these engines.” But now we have several of these Helvenco Swiss-made engines ready to go at all times,” he said. The engine has been in use for more than a decade in Europe’s highly competitive carting world,” details Borne. “The cart racers run them for 24 hours at up to 15,000 RPM.
Goose—The Digital Co-Pilot
You can have a co-pilot… even when you can’t get anyone to fly with you! ‘Goose’ is an iOS and Android app which its creators describe as “Alexa for pilots.” “It’s like having a flight instructor or knowledgeable pilot sitting next to you,” explains Goose’s creator Jeff Bonasso. Introduced a few years ago and formally known as MiraCheck, the app has just been redesigned by AeroSys Technologies. The app works through a series of voice and GPS location activated checklists. For example, tell Goose (through your Bluetooth headset or your phone/tablet mic) that you’re ready for engine start and the app will read the specified list to you, pausing at each step for you to say “Check” before moving on. You can download previously created checklists or make your own. Once you’re in the air Goose can be set to follow your flight and provide an emergency or pre-landing checklist when asked, or notify you if you deviate from your course or planned altitude.
Vittorazi Cosmos 300 EFI
One of light aviation’s most popular engines will soon be available with electronic fuel injection. Vittorazi displayed its Cosmos 300 EFI for the first time this week at Sun ‘n Fun. The carbureted version of the 36 horsepower two-stroke is a favorite for PPG applications. Vittorazi’s team leader and developer for the EFI version, Santino Genovese, says the company focused on adding to what made the carb version so great. “Simplicity was our goal,” Genovese said. “Not only for the EFI unit of the engine, but for the user too.” To this end, Genovese points to the engine’s ability to recognize when it’s being started ‘cold,’ and that it’s probably not a good idea for the throttle to be forward very far at that point. “With this engine there won’t be a runaway trike or a paraglider knocked down because the throttle was mistakenly set at full during startup,” explains Genovese.
Flybreezy—A Wind-Powered Generator
Having an action camera on your wing can add to the fun of flying. Keeping that camera charged during longer flights so you have something to look at later… not so much. But Flybreezy, a company based in California, has a new product aimed at making battery charging less of an issue for pilot videographers. “We took the idea of a Ram Air Turbine and miniaturized it to create a detachable, wind-powered USB charger,” details Flybreezy inventor Steve O’Connor. “It generates 15 watts and can power two GoPro cameras if you’re flying above 64 mph, or a single camera at 55 mph.” The 3x4x6” device weighs about a pound and can be mounted to an aircraft with just about any commercially available GoPro compatible mount. You can affix it and the camera together or mount it away from the camera(s) and run cables. Type ‘A’ and ‘C’ USB ports are standard.
A First Look at Sun ‘n Fun — LSA, We Got ‘em!
Editor’s Note: Here again let’s take a quick look at some of the LSAs we’ve seen so far at Sun ‘n Fun and welcome Mark Timney to our contributors for this show. The first-day crowd at Sun ‘n Fun 2024’s Paradise City was a little smaller than usual according to long-time attendees, but what the event’s light sport area might have lacked in numbers it made up for in aircraft evolution. Of particular note: A sleek, new low wing from Italy’s CFM Aviation that could set the bar for tomorrow’s MLSAs; Magni Gyro’s long awaited M26 Victor; and, a speedy new ultralight flexwing from FlyLight called the ‘Nine. ‘ The hustle and bustle of opening day prevents a detailed report on these aircraft at this time… only an entry-level tease of what Sun ‘n Fun is offering up this year. The Nine trike, which Great Britain’s Flylight sells through Blue Collar Aviation (BCA) in the US, is distinguished by its 56 mph hands-off cruise speed.