In the previous installment, I described construction details for the fuselage section of the Affordaplane ultralight project. Now let’s look at construction of the empennage and wing assemblies. Remember, this is a plans-only type of build using off-the-shelf materials and tools intended for a novice builder. Keep this objective in mind when reviewing the construction and design details. A complete free video series on YouTube shows each step of this construction.
The components of the empennage (rudder, elevator, vertical and horizontal stabilizers) are all formed from 1-inch 6061-T6 aluminum tubing. These tubes must be bent into their respective shapes, matching template patterns drawn on your workbench. (Use some craft paper for this!) What is the easiest way to form these simple bends? I found that using an electrician’s conduit bender did the job nicely. With a little practice, each tube was formed to the proper shape and then fitted with a gusset to join its ends.
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New Buyer for Icon Reported — What Happens Now?
Icon is a global enterprise. While its headquarters remains in Vacaville, California, fabrication is done in Mexico, and ownership is in China. For some years, this American start-up has benefitted from Chinese investment.
How much investment has this California company attracted? Numbers I’ve been quoted vary enormously but all estimates run into many millions of dollars. If these guesses are even close to accurate, Icon has generated more investment funding than nearly any LSA producer. Only one outstrips them. That was a reported $200 million sale of Pipistrel to Textron, owner of Cessna and other aviation brands. I hope the aerospace conglomerate got all they hoped for because that is a super-premium valuation for any LSA company, even one as tech-savvy as Pipistrel.
Icon has performed reasonably well in recent years (“200 Delivered” report) but prior investments in the company require sales volumes that are difficult to reach, especially with a $400,000 price tag.
Affordable Aeromarine Merlin LSA — What’s New?
When thinking of affordable aviation, it’s impossible not to talk about the Aeromarine Merlin LSA. This aircraft is a familiar design for many, as it made its premier in 2016. We’ve talked about it here several times. There have been some exciting changes and updates, a few of which we learned about last month at Sun ’n Fun.
The Aeromarine designed and built 60-hp V-twin liquid cooled four-cycle engine now comes as the standard powerplant. This is a modern engine with electronic ignition, electronic fuel injection and an electric starter. Merlin says this engine will cut fuel consumption at cruise to an average of 2.5 gph, approximately 50% less than the Rotax 582. The Rotax engine is still available as option for those builders that prefer.
The Aeromarine Merlin LSA will also feature as standard a deluxe MGL 8.5-inch EFIS with ADS-B In and Out (FIS-B) avionics panel, elevating your flying experience to the 21st century.
Summer’s Almost Here! State-of-the-Sector Report for LSA Seaplanes
One of the most active sectors in light aviation is LSA seaplanes. We’ve seen ups and downs, arrivals and departures of LSA seaplane producers. Admittedly, these flying machines are more complex than current-day LSA. For example, amphibs need retractable landing gear and substantial boat hulls able to take water loads.
LSA seaplanes constitute a highly fluid market yet we can see clues suggesting what might be ahead for some of the main brands. With summertime approaching, this State-of-the-Sector article attempts to keep up with the rapidly changing landscape (or waterscape).
We’ll first look at two high-end entries that have been in the news and conclude with present LSA seaplanes and their status in the market.
Vickers Wave
Writing for AVweb (part of Firecrown, which also owns Flying and ByDanJohnson.com plus several other publications), my fellow aviation journalist Russ Niles stated, “New Zealand-based Vickers Aircraft Company says it intends to make its first delivery of the Wave two-place amphibious aircraft to a U.S.
AERO Wrapup: Dave Unwin Concludes His Coverage of AERO Friedrichshafen 2024
With my feet failing fast, and the lederhosen beginning to chafe in a most disagreeable fashion, I viewed the end of AERO 2024 with mixed emotions. My legs said enough is enough, but my head, heart and eyes still wanted more—because what a show it was! From replica rocket-powered fighters to jet packs, LSAs fitted with turbines and paramotors for paraplegics and finally to biplane pusher SSDRs, it was a fabulous event.
The AERO team produced a show that they could justifiably be proud of for the 30th anniversary, and although the weather was unseasonably cool, the action in the halls was as hot as ever, and with more than 270 aircraft in the exhibition halls and in the static display, show-goers were not short of mouth-watering machines to tempt their wallets.
Among the aircraft debuting at the show were the electric DA40 aircraft from Diamond Aircraft in Austria, two electric aircraft and a hydrogen powered one from China and the Integral E from French manufacturer Aura Aero.
Day 4 at AERO: A Few More Conventional Aircraft But Also a Few Surprises!
I’ll take the opportunity in this installment to take a look at some of the lighter aircraft to be seen at AERO Friedrichshafen this year.
ICP Ventura 2 and Ventura 4
Italian airframer ICP had several aircraft on display including the Ventura 2 ultralight powered by various permutations of Rotax, and also the Experimental, which as well as being fitted with a Rotax can also be powered by a Lycoming of up to 180 hp. The Venture 2 is a side-by-side two-seater, while the Ventura 4 is, as the name suggests, a four-seater specifically designed to meet the requirements of amateur construction and suitable for the Experimental category. ICP claims that a first time builder can reasonably expect to finish the aircraft in between 700 to 800 hours, while a more experienced builder with practical build experience can complete the aircraft in around 400 hours, excluding paint and upholstery. ICP also had the Savannah SR on show, and this machine bore quite a strong resemblance to the Zenith 701.
Day 3 at AERO: A Look At Sailplanes & Towplanes
The cavernous halls of the Messe truly do contain the aspirations and, let’s be honest, the dreams of literally dozens of designers. There were quite possibly more new types than I have ever seen, and I’ve been attending the Friedrichshafen show for over 20 years. Anyone who claims general aviation is dying would only need to see this show to have their viewpoint radically altered.
Gliding has always been well represented at AERO, and in the show’s 30th year all the major sailplane manufacturers were out in force. For many years AERO was a biennial event and when the organizers made it an annual show, many decided to stick with the biennial schedule and only attend on even-numbered years. There were many different permutations of self-launching and self-sustaining sailplanes on show, which utilized piston engines, electric motors and small jets.
Jonker JS3
South African company Jonker has several versions of the “engine-on-stick” solution for its JS3 single seat high performance sailplane, including an electric motor turning a two-blade propeller and a small jet.
Day 2 at AERO: The Show Gets Busier and So Does Our Correspondent!
Day Two of AERO at Friedrichshafen, and after a slow start footfall-wise yesterday there were considerably more visitors thronging the massive Messe today.
Aura Aircraft
The day started with a visit to the Aura Aircraft press conference, where the French airframer announced that it was signing a deal with the Deutsch aeroclub to use its Integra E electric two-seater as a glider tow plane. As a very experienced tug pilot and having been Tug Master at two different gliding clubs. I found this initiative both extremely interesting and very exciting. Noise and pollution are two very hot topics in Germany—and indeed most of Europe, and while all the gliding clubs are keen to promote the sport as being both green and sustainable, critics will always point to the noisy, gas guzzling Piper Pawnees and Robin DR400s and observe that it isn’t as green as they claim.
This initiative is certainly very laudable and could have significant implications for the gliding community.
Day 1 at AERO: Affordable Aviation at Friedrichshafen
Editor’s Note: Correspondent Dave Unwin is at the AERO show in Friedrichshafen, Germany, this week and will be reporting on news from the show. Here’s his first report.
Europe’s top general aviation event, AERO at Friedrichshafen, Germany opened on Wednesday, April 17, and runs through Sunday. It is no exaggeration to say that AERO has grown to become one of the biggest and best GA events on the planet—and certainly the biggest outside of North America.
This year is the 30th time the event has been staged and the organizers claim that more than 680 exhibitors from 36 countries are attending, which may well make the 2024 AERO the biggest ever.
The amount and diversity of aircraft on display was truly breathtaking, from a full-scale Me163 replica, powered by a small jet engine typically fitted to self-sustaining sailplanes, to the very latest bizjets. Unsurprisingly, there were several electric aircraft on display, and Bristell—in partnership with H55—had flown its final prototype of the electric Bristell B23 Energic to the show.
Flybreezy—A Wind-Powered Generator
Having an action camera on your wing can add to the fun of flying. Keeping that camera charged during longer flights so you have something to look at later… not so much.
But Flybreezy, a company based in California, has a new product aimed at making battery charging less of an issue for pilot videographers.
“We took the idea of a Ram Air Turbine and miniaturized it to create a detachable, wind-powered USB charger,” details Flybreezy inventor Steve O’Connor. “It generates 15 watts and can power two GoPro cameras if you’re flying above 64 mph, or a single camera at 55 mph.”
The 3x4x6” device weighs about a pound and can be mounted to an aircraft with just about any commercially available GoPro compatible mount. You can affix it and the camera together or mount it away from the camera(s) and run cables. Type ‘A’ and ‘C’ USB ports are standard.
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