In a previous post, introduced our video project for building the Affordaplane. To review, this is the plans-only project I demonstrated on YouTube for building an ultralight from raw materials. (You’ll find this free 50-part series here.) My objective was to build an “FAA-legal” ultralight using approved aircraft materials and techniques. This month, I will review some of the challenges encountered while building. My approach on making these videos was to show and explain to first-time builders how to take a set of plans and translate them into a series of steps for completing the project. From a construction standpoint this ultralight design is quite unusual in some ways and very traditional in others. The designer, Dave Edwards, had a goal of making sure the aircraft could be built by an amateur with common shop tools and readily available materials.
Building the Affordaplane, Part 2
The front fuselage with the landing gear mounted.
Weighing the fuel tank before installation.
The tail end of the fuselage braced with diagonal tubes .
Simple, wire-braced landing gear with nylon wheels.
The tailwheel spring is from a small utility trailer.