All photos by EAA Chief Photographer, Jim Koepnick This article appears on ByDanJohnson.com thanks to permission granted by EAA and the willingness of author, Ed Downs. I’ve had the pleasure to fly with many expert pilots but the very best aircraft checkout I’ve ever received came from Ed. He’s a good pilot, that’s a given. But he is also very adept at giving you a solid expectation of what to expect. I think you’ll agree after you read this article. –Dan Johnson *** Note this article is presented without charge. Are LSA Growing Up? New special light-sport aircraft (SLSA) enter the market on an almost weekly basis. Many of the early SLSA entrants were makeovers of existing European advanced ultralight designs or adapted versions of post-World War II training airplanes. Flight Design USA has now introduced the CTLS, defined as a second-generation S-LSA from the German-based Flight Design GmbH. Is this new S-LSA better than the first CTs sold?
Redesigned Flight Design CTLS
All photos by EAA Chief Photographer, Jim Koepnick
This article appears on ByDanJohnson.com thanks to permission granted by EAA and the willingness of author, Ed Downs. I've had the pleasure to fly with many expert pilots but the very best aircraft checkout I've ever received came from Ed. He's a good pilot, that's a given. But he is also very adept at giving you a solid expectation of what to expect. I think you'll agree after you read this article. --Dan Johnson *** Note this article is presented without charge.
Are LSA Growing Up?
New special light-sport aircraft (SLSA) enter the
market on an almost weekly basis. Many of the
early SLSA entrants were makeovers of existing
European advanced ultralight designs or adapted
versions of post-World War II training airplanes.
Flight Design USA has now introduced the CTLS,
defined as a second-generation S-LSA from the
German-based Flight Design GmbH. Is this new
S-LSA better than the first CTs sold? Are SLSA
growing up?
Under the leadership of President
Matthias Betsch, Flight Design
GmbH has created a number
of advanced composite designs, with
the CT series coming onto the scene
as a European advanced ultralight in
1997. Flight Design GmbH exports CT
aircraft to the United States through
Flight Design USA. Tom Peghiny,
president of Flight Design USA, is a
familiar name as an originator of the
Flightstar line of ultralights. Tom was
the original chairman of the ASTM
Airplane Committee that developed
the ASTM Consensus Standards now
in use. He was certainly one of the
"go to" guys as the SLSA movement
kicked off.
Flight Design USA moved quickly
to receive ASTM consensus standard
certification of the 2005 CT2K version
of the airplane. Looking somewhat
like an egg with tail feathers, the
surprisingly roomy CT2K proved to
be a great performer.
Flight Design USA also set up
regional distributors who both sell
and service CT aircraft. The original
CT2K quickly evolved into the CTSW
(standing for short wing), which has
since become the number one selling
S-LSA in the country. One successful
distributor of the Flight Design CTSW
is Airtime Aviation, located at Richard
Lloyd Jones Jr. Airport (RVS) just south
of Tulsa, Oklahoma. Tom Gutmann is
president of Airtime Aviation and is
partnered with his son, Tom Jr. These
gents were the first in the country to
receive the new Flight Design CTLS
(standing for light sport). A plethora
of press releases claims that the CTLS
is the logical progression of the CT
line and that the LS version has been
specifically tuned for the American
SLSA market. Those bold claims
begged to be challenged. Fortunately,
Tom Sr. and Tom Jr. were up to the
challenge, and I was invited to
conduct a comparison review between
the CTSW and CTLS. It's a tough job,
but somebody had to do it!
This invitation was extended in
late January, but the new CTLS was
not to be
available until
early March.
I decided to
fly the CTSW
at the soonest
weather
opportunity
and then
have a crack
at the CTLS when it was available.
Both Toms met me at Airtime
Aviation's new facility and graciously
introduced me to the CTSW.
I had
flown a CT2K several years ago and
noted that the CTSW had matured,
with superior avionics and a more
sophisticated interior. A look at
the weight and balance documents
for this particularly well-equipped
CTSW disclosed a useful load of 590
pounds. We could pile my 6-foot,
1-inch, 180-pound bulk in with Tom
Jr.'s 6-foot, 4-inch 240-pound frame
and still carry about 29 gallons of
auto fuel in the 34 gallon wing
tanks. With the Rotax 912S as our
powerplant, that would give us a
conservative five hours of flying
time. Not bad for a little airplane.
By the way, we were not trying to
imitate those little bitty smelly fish
in a can. Our shoulders did not rub,
and my seat was not in the full aft
position. The egg shape works when
it comes to comfort.
Tom needed to spend some time
detailing the operations of the Dynon
D100 electronic flight instrument
system (EFIS) as its operation and
displays were not immediately
intuitive to me. Training is needed
to fully use this display. The Dynon
D120 engine monitoring system was
immediately intuitive and offered
several features that were outstanding.
I evaluate aircraft from an instructor's
perspective, sitting in the right seat.
The ability to repeat some basic flight
information from the EFIS to the right
side of the plane is nice. Airspeed
and altitude information were
presented right along with the engine
information and were bright and easy
to read. Basic aircraft switchology
(arrangement and ease of reading
nomenclature) ranked about 8 on my
scale of 1 to 10. The interface between
the Garmin GPS and the Garmin SL40
comm radio was great.
As a comparative report
emphasizing the CTLS, details of the
CTSW flight will be limited. Suffice
it to say, the CTSW was impressive.
Without a doubt, this little plane
lived up to its performance claims.
The direct nose-wheel steering
was responsive and linear in its
movement. The hand brake is right
next to the throttle and was easy to
use. Basic flight maneuvers disclosed
no unusual handling characteristics
(except for pitch and roll spring loads that could be felt in the stick), and
stalls were benign, with excellent
aerodynamic warning. The short
coupled nature of the CTSW caused
powered changes to affect both the
yaw and pitch neutral feel to the
point of requiring fairly frequent
adjustment of the manual yaw and
pitch trim.
The two-axis autopilot performed
with surprising smoothness.
Approach and landings held no
surprises, but the landing gear had
a stiff feel that allowed the plane to
bobble just a bit if the touchdown
was not on the money. This was not a
control issue, just lacking refinement.
Flap management was different than
in most light aircraft in that the CT
line of airplanes uses refluxed flaps;
that is, the flaps can be moved to a
minus 6 degree position. Actually
"can be" is not quite correct. Flaps
"must" be placed to the minus 6
degree position at a speed in excess
of 100 knots indicated airspeed. It
is an operational limit that must
be remembered. The 15 degree and
30 degree flap positions also have
different extension speed limits; the
40 degree position is the same as that
used for 30 degrees.
The bottom line is that the CTSW
is a sweet little airplane that offers big
airplane speed, range, and payload.
Like many who evaluate airplanes, I
ended up with a wish list that, in my
opinion, could make a good airplane
even better, knowing that in less than
about a month, the opportunity to
put that wish list to a test would be
made available. My list included:
Make it look less like an egg.
Add a bit of lumbar support in the
seats.
Soften up the landing gear just a
bit, with less spring steel like recoil.
Place a side window behind the
door.
Install a shelf, or hat rack, behind
the seats. It would be nice to be
able to throw stuff over your
shoulder.
Decrease the pitch and yaw
changes felt due to short coupling.
Reduce flap management
workload.
Remove the pitch and roll feel
springs. They make the flight
controls seem heavy.
Move the rudder trim further
forward; it is hard to reach.
Lower the price.
It's nice to have a wish list, but
does anyone ever listen? Fortunately,
Flight Design GmbH listened to its
customers and suggestions from
the Flight Design USA distribution
network. Three weeks following the
CTSW evaluation, I ventured out
again to visit the Toms at Airtime
Aviation. The CTLS was immediately
recognizable upon entering their
hangar, even though it had lost the egg
with tail feathers look. The fuselage has
been stretched by 14 inches aft of the
wing, and the change in appearance
is remarkable. New windows aft of
the doors give the cabin area a more
proportioned look. Overall, the CTLS
has a more refined appearance of
balance, something that is difficult to
appreciate in photos.
An uncowled CTLS in the hangar
allowed a close-up look at some
new engine features. The Rotax
912S installation is now a Rotax
factory standard, drop-in powerplant
package. This is not the case with
the CTSW. Additionally, both oil and
coolant thermostats are now installed
as standard equipment.
A new main landing gear is
installed that sports a high-tech,
composite structure that "controls
rebound." The nose gear has been
made tougher and has a new shock
system. The nose wheel is now the
same size as the 6.00-4 main gear.
And wonder of wonders, you can add
air to the tires with the wheelpants
installed! The increased fuselage size
and the preceding improvements
add about 25 pounds to the fully
equipped empty weight, but there
was still room for a "Big Tom" and a
180-pound passenger with more than
four hours of fuel
on board.
The cabin
has the definite
feel of having
more room. The
area behind the
seats that was a
flat bulkhead is
now significantly
enlarged and incorporates a handy
hat rack shelf. You can now see the
horizontal stabilizer through the new
side windows. And, yep, new seats
with adjustable lumbar support are
quite comfy.
The flight and engine instrument
displays are identical to those installed
in the CTSW, as are the throttle and
brakes. The manual rudder trim has
been moved forward and is much
easier to access. Switchology and
avionics are identical to the CTSW,
but the maximum flap travel has
been reduced from 40 degrees to 35
degrees. Finally, fiddling with the
stick discloses that the pitch feel
spring has been removed, but the roll
spring is still installed.
The first "touch and feel" evidence
of change came as we began to
taxi. The new landing gear offers
the smoother ride of a much larger
airplane. Our taxiway angled onto the
main taxiway, and the ability to clear
the area by looking over my shoulder
through the new side window was
immediately evident. Improved flight
handling showed up as soon as the
CTLS was rotated for takeoff. The
CTLS literally jumps off the ground
when using the normal 15-degree
takeoff flap setting. The lack of pitch
feel springs gives a feeling of more
precise rotation control, and the
enhanced pitch stability typical of a
longer fuselage is evident. Minimal
pitch trim adjustments are needed to
maintain the correct climb attitude.
The need to use rudder trim is
virtually gone. Improved rearward
visibility allowed me to look aft and
stay clear of the busy parallel runway.
We climbed away from the airport
(with flaps now set to "0") at 80 knots
(VY is listed as 73 knots) and showed
a vertical speed of 780 fpm just prior
to leveling off at 4,000 feet MSL. The
overall feel is of a more solid platform
that stays where you put it.
The CTLS accelerates quickly to
cruise speed using 75 percent power
(5200 rpm). Having set the flaps
to minus 6 degrees at 100 knots
(like the CTSW, the flaps still need
management), the CTLS' indicated
airspeed stabilized at 110 knots. The
resulting true airspeed of 117 knots
beats the advertised 115 knots.
Roll feel springs are still evident,
which, in my opinion, result in a roll
feel that is not in balance with pitch
and yaw. A complete stall series at all flap settings disclosed no surprises.
The same was true for a series of
touch-and-goes. Again, the more
sophisticated pitch feel of the CTLS
makes it easy to set up for a stabilized
approach. Even high approaches,
slipped to a landing with 35 degrees
of flaps, were successfully pulled off
by me, having less than 30 minutes'
total time in type.
An interesting feature of the CT
line of airplanes is that the ailerons
progressively droop when the flaps
are lowered. While this setup typically
results in some loss of roll authority, I
noticed only a slight decrease in roll as
the flaps were lowered from 30 degrees
to 35 degrees. Landings are a snap,
with plenty of fl are authority at all flap
settings. This is important for training.
A couple of arrivals even allowed us to
check out the new landing gear (on
purpose, of course), which did a great
job of nullifying any indiscretion.
Looking rearward out of the new
side windows, I could see the runway
prior to turning base leg. The Garmin
496 GPS interface to the Garmin SL40
comm. radio made re-entry into the
busy airspace a snap. Regrettably, our
flight was over all too soon.
While most of my wish list was
dealt with decisively by Flight Design,
it turns out that is only a small
sampling of many refinements. But,
what about price? No luck on that
one. Fully equipped, the CTLS costs
about $6,000 more than a similarly
equipped CTSW. That adds up to
about $134,000 for the CTLS versus
about $128,000 for the CTSW. But
remember, fully equipped includes
electronic flight and engine displays,
a full GPS-based avionics deck, and
an autopilot, plus other goodies. This
is one sweet airplane.
When asked about pricing and the
desire to keep S-LSA simple for sport
flying enthusiasts, Tom Sr. offered
an interesting statistic. He said,
"While a basic CT can come in for
under $108,000, only one in every
nine customers orders the low-cost
version. Our customers like to deck
them out with all the goodies."
Let's go back to our original
question. Are S-LSA growing up?
According to the folks at Flight
Design GmbH and Flight Design
USA, the unequivocal answer is yes.
The CTLS is a true second-generation
airplane that has been specifically
Americanized. And nicely at that.
Published in EAA Sport Pilot & Light Sport Aircraft Magazine
Seating | Two, side-by-side |
Empty weight | 770 pounds |
Gross weight | 1,320 pounds |
Wingspan | 28 feet, 2 inches |
Wing area | 107 square feet |
Wing loading | 12.3 pounds/square foot |
Useful Load | 550 pounds |
Length | 21 feet, 8 inches |
Cabin Interior | 49 inches |
Height | 7 feet, 8 inches |
Fuel Capacity | 34 gallons |
Baggage area | 70 pounds |
Airworthiness | Certified SLSA |
Standard engine | Rotax 912 ULS2 |
Prop Diameter | Ground-adjustable, composite |
Power | 100 hp |
Power loading | 13.2 pounds/hp |
Cruise speed | 115 knots |
Stall Speed | 39 knots |
Never exceed speed | 145 knots |
Rate of climb at gross | 805 fpm |
Takeoff distance at gross | 800 feet |
Glide Ratio | 14-to-1 |
Range (powered) | 5.1 hours, 610 miles |
Fuel Consumption | 4.5 gph |